Embodiments of the present invention relate to lifting and lowering loads more efficiently and also more economically than known systems. This invention is the continuous movement by mechanical means of a moving effort force point to a desired advantageous position at a desired advantageous moment to achieve a desired low torque factor for a reduced net torque when lifting or lowering an unbalanced load with a beam with a fulcrum and connected to a load and an effort. One embodiment, a walking beam well pumping unit, the lifting and lowering of the well load can be caused by the reciprocating motion of a beam tipping on a fulcrum and with a moving effort force point. Potentially reduced net torque might allow longer life speed reducers, smaller speed reducers, and longer reciprocating vertical stroke length.

A control system for operating a beam pumping unit includes a strain gauge and a beam pumping unit controller. The strain gauge is coupled to a Samson post of the beam pumping unit, and is configured to measure a Samson post strain. The beam pumping unit controller is coupled to the strain gauge and is configured to operate the beam pumping unit to induce a variable load on a rod of the beam pumping unit. The beam pumping unit controller is further configured to receive the Samson post strain from the strain gauge and compute the variable load based on the Samson post strain.

A pump jack includes a base, a pedestal supported by the base and a Samson post that supports a walking beam. The Samson post includes a front leg that is supported by the base and a connection bracket affixed to the front leg. The Samson post further includes an adjustable rear leg that is connected between the connection bracket and the pedestal. The rear leg can be rotated and shifted up and down within the connection bracket to ensure that the opposite end of the rear leg is properly located on the pedestal.

An apparatus includes a body. The body includes first and second clamping mechanisms that are configured to grip a tubular member of a beam pump unit at first and second axially-offset locations along the tubular member, respectively. The body also includes a base positioned at least partially between the first and second clamping mechanisms. The apparatus also includes a strain gauge coupled to the base and configured to measure a strain on the tubular member as the tubular member moves. The apparatus also includes a gyroscope configured to measure an orientation, an angular velocity, or both of the beam pump unit as the beam pump unit operates. The apparatus also includes an accelerometer configured to measure an acceleration of the beam pump unit as the beam pump unit operates.

A pump jack includes a number of standard components that have been sized and configured according to unique relative dimensions to produce a pump jack that reduces structural stress, increases bearing life and permits a lower cost of manufacture. These geometric ratios can be used to express the relative size and spacing of the crankshaft, crank arms, center bearing, equalizer bearing, walking beam and pitman arms. Pump jacks incorporating one or more of these geometric ratios can be sized and scaled for a variety of pumping applications.

A surface unit can operate as a longer stroke unit to reciprocate a rod string for a downhole pump in a well. The unit has an end weight that gives the walking beam and head a zero-imbalance about the unit's fulcrum point. The unit can also operate as a phased unit in which the counterweights of the crank arms lag behind the pivot connection and/or the crank point is disposed rearward of the equalizer bearing of the walking beam.

A surface unit reciprocates a rod string for a downhole pump in a slanted well. The unit has a beam with a bend and pivots at a pivot between the bend and the horsehead of the beam. A post of the unit supports the pivot and is oriented to support the beam's load along the post and reduce bending stress. A crank arm is rotated by a prime mover about a crank point and translates pitman arms to oscillate the beam on the pivot, which reciprocates the rod string at surface along the slanted axis. The unit can be set at various offset distances relative to the intersection of the well so the unit can be used at various inclinations of slanted axis. The horsehead defines a segment with a face to accommodate at least 70% engagement or greater with the rod load for both largest and smallest inclinations.

A pumpjack monitor includes a processor and memory, a communicator for communicating with other monitors and a server, a sensor module having at least one strain gauge, and accelerometers for determining vibration and position of the monitor. Other sensors may be internal, including sensors for polished-rod rotation, and linked to the monitoring device wirelessly. Some embodiments serve as network hubs or bridges for other monitors. The server is configured to generate surface cards. A method for monitoring of pumpjacks uses the monitor to sense changes in pumpjack parameters, and communicate the changes to a server when changes exceed configurable thresholds. Some embodiments include determining location with GPS and/or relaying signals from other monitoring devices, smart power management, gas sensing, and relaying of signals from external wireless-equipped sensors such as valve position sensors, oil level sensors, and pressure sensors.

A method of balancing a beam pumping unit can include securing counterweights to crank arms, thereby counterbalancing a torque applied at a crankshaft at a maximum torque factor position due to a polished rod load and any structural unbalance. A well system can include a beam pumping unit including a gear reducer having a crankshaft, crank arms connected to the crankshaft, a beam connected at one end to the crank arm and at an opposite end to a rod string polished rod, and counterweights secured to the crank arms, and in which a torque applied at the crankshaft at a maximum torque factor position due to weights of the crank arms, the counterweights and wrist pins equals a torque applied at the crankshaft at the maximum torque factor position due to a load applied to the beam via the polished rod and any structural unbalance.

A computer-implemented method may comprise attaching a plurality of wireless sensors to a pump jack; receiving time-stamped data from at least some of the plurality of wireless sensors attached to the pump jack, at least one of the plurality of wireless sensors comprising an accelerometer and a gyroscope and being attached to a crank arm of the pump jack; synchronizing the received time-stamped data; from the synchronized time-stamped data, calculating and generating information related to: a downhole load versus polished rod position of the pump jack; a relative balance of a counterweight of the pump jack relative to a horse head of the pump jack; deviations from a nominal acceleration profile of a bridle of the pump jack; and an angle of inclination of the bridle of the pump jack; and selectively generating, on a computing device, visualizations of the generated information.