Systems and methods for monitoring, detecting, and/or intervening with respect to cavitation and pulsation events during hydraulic fracturing operations may include a supervisory controller. The supervisory controller may be configured to receive pump signals indicative of one or more of pump discharge pressure, pump suction pressure, pump speed, or pump vibration associated with operation of the hydraulic fracturing pump. The supervisory controller also may be configured to receive blender signals indicative of one or more of blender flow rate or blender discharge pressure. Based on one or more of these signals, the supervisory controller may be configured to detect a cavitation event and/or a pulsation event. The supervisory controller may be configured to generate a cavitation notification signal indicative of detection of cavitation associated with operation of the hydraulic fracturing pump, and/or a pulsation notification signal indicative of detection of pulsation associated with operation of the hydraulic fracturing pump.

A motor leakage current detector and/or a heat compensating circuit, devices using same and related methods are disclosed herein. Included are a uniquely wired current transformer to allow for polarity agnostic leakage current detection, a leakage current detector using same and having a notifier to alert a user. In other forms, an accessory power cord and power strip are disclosed capable of detecting early motor failure conditions. In still other forms, other machinery failure early warning systems are disclosed as are numerous motor operated devices using same including without limitation pumps.

A pump leak protection system includes a fluid sensor, which alerts of a leak and/or stops a pump from operating upon detection of fluid outside a pump chamber. Thus, potential damage due to leakage of fluid through the pump chamber and/or damaged diaphragm may be mitigated or prevented.

In some implementations, a controller may obtain an indication of a first crank angle associated with a first pump, of a dual-pump single-power source system, that is mechanically connected to a power source of the dual-pump single-power source system via a first clutch. The controller may obtain an indication of a second crank angle associated with a second pump, of the dual-pump single-power source system, that is mechanically connected to the power source via a second clutch. The controller may determine that a difference between the first crank angle and the second crank angle is outside of a tolerance of a crank angle difference value. The controller may modulate a fluid pressure associated with at least one of the first clutch or the second clutch to cause the difference between the first crank angle and the second crank angle to be within the tolerance of the crank angle difference value.

A pump system comprising a primary AC pump, a battery powered back-up pump, a back-up battery for powering the back-up pump, and a display unit for displaying the status of the pump system. The display unit having a visual indicator configured to be lit in at least two colors.

A motor leakage current detector and/or a heat compensating circuit, devices using same and related methods are disclosed herein. Included are a uniquely wired current transformer to allow for polarity agnostic leakage current detection, a leakage current detector using same and having a notifier to alert a user. In other forms, an accessory power cord and power strip are disclosed capable of detecting early motor failure conditions. In still other forms, other machinery failure early warning systems are disclosed as are numerous motor operated devices using same including without limitation pumps.

A portable air compressor including a housing, an air compressing assembly within the housing, the air compressing assembly including a switch, a motor, a gear assembly, and a piston, and a storage unit integrated as part of the housing and retaining a power cord and an adapter.

A pump monitoring device is configured to be connected to a case drain of a pump. The device includes a manifold having an inlet for connection to the case drain. A flow rate sensor generates a signal indicative of a flow rate of fluid in a fluid path. The flow rate sensor includes a temperature sensor, a heater, and a sensor barrel. The heater heats the sensor barrel while in fluid communication with the fluid. A pressure sensor generates a signal indicative of a pressure of the fluid.

A motor controller for a pump motor is provided. The motor controller includes an input device and a memory configured to store a plurality of actuation sequences and a plurality of commands. Each actuation sequence is associated with a command. The motor controller further includes a processor coupled to the input device, the memory, and the pump motor. The processor is configured to detect at the input device, a first actuation sequence in response to the input device being actuated. The processor is further configured to perform a lookup in the memory to determine a first command corresponding to the first actuation sequence. The processor is further configured to operate the pump motor according to the first command.

A portable air compressor including a housing, an air compressing assembly within the housing, the air compressing assembly including a switch, a motor, a gear assembly, and a piston, and a storage unit integrated as part of the housing and retaining a power cord and an adapter.