A magnetic coupling assembly includes a rotatable male coupling member, a rotatable female coupling member, a static separation member, a first channel, a second channel, a third channel, and a magnetic coupling section of the static separation member, wherein the magnetic coupling section is a section of the static separation member. The rotatable female coupling member and the rotatable male coupling member are rotatably coupled by magnets through the magnetic coupling section. The first channel, the second channel, and the third channel contain fluid forced to flow through the first, second, and third channels for cooling and rotodynamic stabilization.

An electrical submersible pumping system includes thrust bearings and radial bearings fabricated from a micro-grained polycrystalline diamond compact (“USPCD”) material that is ultra-strong; and where the USPCD is produced using a catalyst free process. In examples, all components of the bearings are formed from the ultra-strong USPCD material. Pads are in the bearings that have a contact surface, and the pads selectively tilt about a tilt member in response to variations in an opposing contact surface. The tilt members are attached to or otherwise associated with the pads, and are in contact with a resilient member that improves tilting response of the pads. The resilient members are encased in jackets that cover surfaces of the resilient members not in contact with the tilt members. The jackets are set in channels formed in structure of the bearings.

In accordance with at least one aspect of this disclosure, embodiments of fluid pumps, pump cases, valve bodies, and volutes are disclosed herein. Embodiments of methods for manufacturing fluid pumps, pump cases, valve bodies, and volutes are also disclosed herein. Embodiments can include additive manufacturing, for example. Certain embodiments can include additively manufacturing a pump case in a tilted orientation, utilizing only coincidental support structure having a unique shape, and with teardrop shaped volute and/or valve body.

In accordance with at least one aspect of this disclosure, embodiments of fluid pumps, pump cases, valve bodies, and volutes are disclosed herein. Embodiments of methods for manufacturing fluid pumps, pump cases, valve bodies, and volutes are also disclosed herein. Embodiments can include additive manufacturing, for example. Certain embodiments can include additively manufacturing a pump case in a tilted orientation, utilizing only coincidental support structure having a unique shape, and with teardrop shaped volute and/or valve body.

In accordance with at least one aspect of this disclosure, embodiments of fluid pumps, pump cases, valve bodies, and volutes are disclosed herein. Embodiments of methods for manufacturing fluid pumps, pump cases, valve bodies, and volutes are also disclosed herein. Embodiments can include additive manufacturing, for example. Certain embodiments can include additively manufacturing a pump case in a tilted orientation, utilizing only coincidental support structure having a unique shape, and with teardrop shaped volute and/or valve body.

In accordance with at least one aspect of this disclosure, embodiments of fluid pumps, pump cases, valve bodies, and volutes are disclosed herein. Embodiments of methods for manufacturing fluid pumps, pump cases, valve bodies, and volutes are also disclosed herein. Embodiments can include additive manufacturing, for example. Certain embodiments can include additively manufacturing a pump case in a tilted orientation, utilizing only coincidental support structure having a unique shape, and with teardrop shaped volute and/or valve body.

A rotor is a rotor for a pump. The rotor includes a rotor core having a magnet insertion hole and having an annular shape about an axis, a permanent magnet inserted in the magnet insertion hole, and a rotor cover surrounding the rotor core from outside in a radial direction about the axis. The rotor core has a first core portion disposed on an inner side of the magnet insertion hole in the radial direction, a second core portion disposed on an outer side of the magnet insertion hole in the radial direction, and a hole separating the first core portion and the second core portion from each other. The rotor cover has a positioning portion that positions the first core portion and the second core portion in a circumferential direction about the axis.

A vertical member, which is preferably a support post used in a molten metal pump, includes a ceramic tube and tensioning structures to add a compressive load to the tube along its longitudinal axis. This makes the tube less prone to breakage. A device, such as a pump, used in a molten metal bath includes one or more of such vertical members.

A pump features a trimmed impeller having a trimmed impeller diameter that is less than a standard full-sized diameter of a standard full-sized impeller for a standard full-sized casing, and having a circumferential outer edge; and a modified standard full-sized casing having dimensions corresponding to the standard full-sized casing and configured to house the trimmed impeller for pumping a fluid, having an outer peripheral wall, and having an inner annular volute portion between the circumferential outer edge of the trimmed impeller and the outer peripheral wall configured with a volume of material deposited using an additive manufacturing process so as to fill in vacant space otherwise caused by the trimmed impeller diameter being less than the standard full-sized impeller diameter. The additive manufacturing process is a directed energy deposition.

A submersible pump assembly includes an electric motor (1) and a centrifugal pump, which is driven by the electric motor (1). A rotor (4) formed of plastic or composite material which is manufactured in the extrusion or pultrusion method.