F05B2230/21

Additive manufacturing of support structures
10988909 · 2021-04-27 · ·

In a general aspect, a method is presented for manufacturing support structures for offshore wind turbines. In some implementations, the method includes constructing a plurality of modular sections that assemble to define the support structure. One or more of the plurality of modular sections are configured to anchor to an underwater floor. At least one of the plurality of modular sections is constructed by operations that include forming a wall along a perimeter to bound a volume, filling the volume with a castable material, and hardening the castable material. In some instances, forming the wall includes depositing layers of printable material successively on top of each other. The method also includes joining the plurality of modular sections to assemble the support structure.

Method of manufacturing a wind turbine blade
10946598 · 2021-03-16 · ·

In a method for manufacturing a wind turbine blade half shell, a preformed and cured aerodynamic blade shell member 42 of a fibre reinforced resin is provided. A primarily uniaxial fibre material 66 comprising carbon fibre is laid up on a longitudinal inner area 50 of the preformed shell member 42 and then infused with a resin by vacuum-assisted resin transfer moulding (VARTM), where a longitudinal resin inlet channel 80,82 is arranged on a first lateral side 46 and a vacuum channel 86,88 is arranged on a second lateral side 48 of the laid-up fibre material, and the resin is infused in transverse direction from the first to the second lateral side 46,48.

Blade mould for manufacturing a blade shell part of a wind turbine blade and related method
10953611 · 2021-03-23 · ·

A blade mould and a method for manufacturing a blade shell part of a wind turbine blade is disclosed. The blade mould comprises a first mould frame; a mould shell supported by the first mould frame and provided with a moulding surface that defines an outer shape of the blade shell part, wherein the mould shell has a longitudinal direction and comprises a root end mould part at a first end thereof; and a first deformation device for deforming the root end mould part of the mould shell. The method comprises arranging reinforcement material on the moulding surface of the root end mould part; deforming the root end mould part to a receiving configuration; inserting the root end insert in the root end mould part; and bringing the root end mould part to a moulding configuration.

A Method for Reinforcing a Wind Turbine Blade
20210062784 · 2021-03-04 · ·

The invention relates to a method for reinforcing a part of the outer surface of a wind turbine blade, said method comprises the steps: i) providing a blade plug having an outer surface resembling the topography of the outer surface of at least a leading portion of at least part of the length of a wind turbine blade; ii) casting a mold of part of the blade plug obtained in step i) in such a way that the topography of an inner surface of said mold corresponds to the topography of part of an outer surface of said blade plug provided in step i); iii) from the mold obtained in step ii), preparing a protective shell by making a casting of the inner surface of said mold; said protective shell is comprising an inner surface and an outer surface, said protective shell is being made from one or more predetermined materials; iv) starting from the topography of the surface of the wind turbine blade; or starting from a blade plug as obtained in step i) preparing an enlarged plug; said enlarged plug thereby comprising an outer surface resembling the topography of the outer surface of at least a leading part of said wind turbine blade; said outer surface of said enlarged plug is having larger dimensions than said outer surface of said blade plug; v) from the enlarged plug obtained in step iv), casting a mounting shell having an inner surface and an outer surface, in such a way that the topography of at least part of an inner surface of said mounting shell corresponds to the topography of part of an outer surface of said enlarged plug; vi) applying an adhesive to at least part of the inner surface of said protective shell and/or to at least part of the outer surface of at least a leading portion of said outer surface of said wind turbine blade; vii) fitting the inner surface of said protective shell onto at least a leading portion of the outer surface of said wind turbine blade; viii) fitting the inner surface of said mounting shell onto said outer surface of said protective shell; ix) applying a force to said mounting shell, and thereby also to said outer surface of said protective shell; wherein said force comprises a force component in a cord direction from the leading surface to the trailing surface of said wind turbine blade; wherein said force additionally comprises a force component in a direction perpendicular to the cord direction and perpendicular to the lengthwise direction of said wind turbine blade; thereby pressing said mounting shell and said protective shell against the outer surface of the wind turbine blade; x) allowing said adhesive applied in step vi) to cure, and subsequently removing said mounting shell from said wind turbine blade and from said pro

Improvements Relating to Hydroturbine Manufacture
20210033060 · 2021-02-04 ·

A runner for a hydraulic machine comprising a band, a crown, a plurality of blades extending between the crown and the band, wherein the runner comprises a plurality of runner segments which together define the runner, each runner segment comprising a band portion, a crown portion and a blade, which portions are integrally formed with one another, each runner segment being attachable to another segment at a band joining edge and a crown joining edge, wherein the band joining edge and the crown joining edge are each spaced apart from the blade of the segment.

Apparatus and method for modifying a geometry of a turbine part

An apparatus for modifying the geometry of at least one part of a turbine can include a shell assembly 3 that includes an outer shell that is shaped to modify the shape of a pre-existing element of a turbine. The outer shell 8 of the shell assembly 3 can be composed of a fiber-reinforced polymeric material and can at least partially define an inner cavity. The outer shell 8 can be bonded to a structure to modify the geometrical shape of that structure. Thereafter, a polymer casting 12 can be injected into the inner cavity via at least one injection port attached to the shell assembly. In some embodiments, one or more stiffeners 9 and/or a core 10 can be positioned within the inner cavity to help improve the bonding of the polymer casting 12 to the shell 2 and/or improve a structural property of the apparatus.

Additive Manufacturing of Support Structures
20210214913 · 2021-07-15 · ·

In a general aspect, a method is presented for manufacturing support structures for offshore wind turbines. In some implementations, the method includes constructing a plurality of modular sections that assemble to define the support structure. One or more of the plurality of modular sections are configured to anchor to an underwater floor. At least one of the plurality of modular sections is constructed by operations that include forming a wall along a perimeter to bound a volume, filling the volume with a castable material, and hardening the castable material. In some instances, forming the wall includes depositing layers of printable material successively on top of each other. The method also includes joining the plurality of modular sections to assemble the support structure.

Additive Manufacturing of Support Structures
20210214912 · 2021-07-15 · ·

In a general aspect, a method is presented for manufacturing support structures for offshore wind turbines. In some implementations, the method includes constructing a plurality of modular sections that assemble to define the support structure. One or more of the plurality of modular sections are configured to anchor to an underwater floor. At least one of the plurality of modular sections is constructed by operations that include forming a wall along a perimeter to bound a volume, filling the volume with a castable material, and hardening the castable material. In some instances, forming the wall includes depositing layers of printable material successively on top of each other. The method also includes joining the plurality of modular sections to assemble the support structure.

SYSTEM AND METHOD FOR MANUFACTURING PREFORMS FOR A WIND TURBINE ROTOR BLADE
20200384707 · 2020-12-10 ·

The present invention relates to a manufacturing system and to a method for the manufacture of preforms for wind turbine blade parts. The system comprises two or more preform moulds (70), a fibre lay-up station (88) for placing a fibre material into the preform moulds (70), and a heating station (90) for heating the fibre material to form the preforms. At least two of the preform moulds (70) have substantially identical width W and substantially identical height H.

INSERT FOR A WIND TURBINE BLADE ROOT
20200347820 · 2020-11-05 ·

An insert (105) for a wind turbine blade root. The insert (105) has a bushing (40) and an outer surface with circumferential annular grooves (68). A transition layer 5 (102) is built up around the bushing (40). The transition layer (102) has fibrous material sheet layers and filamentary material windings (80) in the grooves which alternate with fibrous plies (98) covering the grooves (68). Each fibrous ply (98) is anchored into the grooves (68) by the windings (80). Fibrous battens (148) are fitted around the transition layer (102) to form an insert body (108). Each batten (148) 10 has a deltoid cross-section so that the battens give the insert a quadrilateral or trapezoidal cross-section.