F05B2230/23

Recessed-magnet flywheel construction for vertical axis wind turbines
11092137 · 2021-08-17 · ·

A rotor for a vertical axis wind turbine generator features a flywheel having first and second faces located opposite one another across a thickness of the flywheel, and a circumferential perimeter edge joining the first and second faces together around the central axis at a perimeter of the flywheel. A series of cavities are spaced radially inward from the circumferential perimeter edge and open into the flywheel from the first face on a path disposed circumferentially about the central axis. A series of permanent magnets carried in the cavities have the opposing poles of adjacent magnets facing in the same axial direction. The recessed magnet configuration avoids the separate magnet-retention means required for flush-mount configurations, and increases the performance of the generator.

AN IMPROVED INTERLAYER, SPAR CAP AND WIND TURBINE BLADE
20230400009 · 2023-12-14 ·

A flow-enhancing fabric extends in a longitudinal direction and in a transverse direction. The fabric includes a plurality of fibre layers including a first fibre layer and a second fibre layer arranged upon each other, the first fibre layer has a first plurality of fibre bundles oriented in parallel in a first fibre direction and has a plurality of first glass fibre bundles and a number of first carbon fibre bundles. The second fibre layer has a second plurality of fibre bundles oriented in parallel in a second fibre direction different from the first direction and has a plurality of second glass fibre bundles and a number of second carbon fibre bundles. At least a number of first carbon fibre bundles intersect and contact a number of second carbon fibre bundles. The fabric has a plurality of monofilaments arranged between the first and second fibre layer along the transverse direction.

Positioning profiles for pultrusions in wind blade spar caps

Provided herein is a spar cap having a profile for guiding and receiving a shear web for wind turbine blade. Particularly, the present disclosure provides a pultruded spar cap having a bond gap feature to maintain a uniform space for distribution of bonding paste between the spar cap and shear web. Also, the spar cap is formed with locating features which guide and receive placement of the shear web.

SPANWISE SEGMENT CONNECTION STRUCTURE FOR WIND TURBINE BLADES

A spanwise segment connection structure for wind turbine blades includes a first segment and a second segment provided along the length direction of the wind turbine blade. At least one splicing surface is provided between the first and second segments; and a structural adhesive layer provided at the splicing surface for splicing and fixing the first and second segments; wherein the bonding length of the structural adhesive layer conforms to the inclination angle of the slope structure, and a biaxial fabric reinforcement layer is provided on the outer side of a skin interface of the splicing surface. The weight of the blade is reduced and the production cost is reduced through the bonding and fixing of the first and second segments. The splicing surface in form of the slope structure increases the bonding area and reduces the stress concentration on the splicing surface of the first and second segments.

Wind turbine blade manufacture

Method of bonding a shear web (50) to a wind turbine blade shell (75) and the obtained blade, wherein the shear web (50) comprises a web and a mounting flange (56) oriented transverse to the web (50). The method involves: providing a seal (66, 68) on the mounting flange (56) of the shear web (50) such that when the mounting flange (56) is positioned against the blade shell (75), a cavity (76) is defined by the seal between the mounting flange (56) and the blade shell (75). The air of the cavity (76) is then evacuated and adhesive is injected into the cavity (76). The use of pieces (80) to keep the distance between the mounting flange (56) and the blade shell (75) is preferred.

Wind turbine blade with improved glue joint and related method

A blade shell part for a wind turbine blade and a wind turbine blade are disclosed. The blade shell part is made of a composite structure comprising a reinforcement material embedded in a polymer matrix, the blade shell part extending from a tip end to a root end, wherein the blade shell part comprises: a blade shell body with a leading edge and a trailing edge, and a first glue flange extending from the leading edge and having a first glue flange edge and a first glue surface with a first width, wherein the first glue flange is provided with one or more spacer elements. Further, a method of manufacturing a wind turbine blade is described.

A Method for Reinforcing a Wind Turbine Blade
20210062784 · 2021-03-04 · ·

The invention relates to a method for reinforcing a part of the outer surface of a wind turbine blade, said method comprises the steps: i) providing a blade plug having an outer surface resembling the topography of the outer surface of at least a leading portion of at least part of the length of a wind turbine blade; ii) casting a mold of part of the blade plug obtained in step i) in such a way that the topography of an inner surface of said mold corresponds to the topography of part of an outer surface of said blade plug provided in step i); iii) from the mold obtained in step ii), preparing a protective shell by making a casting of the inner surface of said mold; said protective shell is comprising an inner surface and an outer surface, said protective shell is being made from one or more predetermined materials; iv) starting from the topography of the surface of the wind turbine blade; or starting from a blade plug as obtained in step i) preparing an enlarged plug; said enlarged plug thereby comprising an outer surface resembling the topography of the outer surface of at least a leading part of said wind turbine blade; said outer surface of said enlarged plug is having larger dimensions than said outer surface of said blade plug; v) from the enlarged plug obtained in step iv), casting a mounting shell having an inner surface and an outer surface, in such a way that the topography of at least part of an inner surface of said mounting shell corresponds to the topography of part of an outer surface of said enlarged plug; vi) applying an adhesive to at least part of the inner surface of said protective shell and/or to at least part of the outer surface of at least a leading portion of said outer surface of said wind turbine blade; vii) fitting the inner surface of said protective shell onto at least a leading portion of the outer surface of said wind turbine blade; viii) fitting the inner surface of said mounting shell onto said outer surface of said protective shell; ix) applying a force to said mounting shell, and thereby also to said outer surface of said protective shell; wherein said force comprises a force component in a cord direction from the leading surface to the trailing surface of said wind turbine blade; wherein said force additionally comprises a force component in a direction perpendicular to the cord direction and perpendicular to the lengthwise direction of said wind turbine blade; thereby pressing said mounting shell and said protective shell against the outer surface of the wind turbine blade; x) allowing said adhesive applied in step vi) to cure, and subsequently removing said mounting shell from said wind turbine blade and from said pro

METHOD FOR PRODUCING A SPLIT ROTOR BLADE, AND ROTOR BLADE
20210054822 · 2021-02-25 ·

A method for producing a split rotor blade, a method for connecting a split rotor blade, a rotor blade, a rotor blade segment, a rotor, a wind power plant, and a production device for producing rotor blades. A method for producing a split rotor blade, comprising: providing a rotor blade having a spar cap and an extension in the longitudinal direction from a blade root region to a blade tip; making at least one groove in the spar cap, the groove being arranged in a first connection region of the rotor blade, and a portion of the main extension direction of the groove being oriented parallel to the longitudinal direction; splitting the rotor blade, in the first connection region, into a rotor blade section facing the blade root and a rotor blade section facing away from the blade root, a first groove section being arranged in the rotor blade section facing the blade root and a second groove section being arranged in the rotor blade section facing away from the blade root.

Method of attaching a tip extension to a wind turbine blade
10927809 · 2021-02-23 · ·

A method of attaching a tip extension to a wind turbine blade is described. The method comprises: fitting the tip extension over a tip end of the blade such that an overlap region is defined between an outer surface of the blade and an inner surface of the tip extension; and supplying adhesive to the overlap region via one or more holes provided in the tip extension to bond the tip extension to the blade. In preferred embodiments, adhesive dams are provided in the overlap region to define bond cavities and constrain the adhesive within the bond cavities. An assembly comprising a wind turbine blade and a tip extension bonded thereto is also described.

Temporary web support for wind turbine blade rotating device
10941753 · 2021-03-09 · ·

Provided herein is a shear web support for wind turbine blade. Particularly, the present disclosure provides a frangible shear web support element that is designed to fail under certain specific conditions. The frangible support(s) enhance the structural rigidity of the shear web, allow for one-step mold closures, and rupture or disconnect once a predetermined condition (e.g. load threshold, load orientation/vector) is applied to the support element.