F05B2230/31

Additive manufacturing of support structures
10988909 · 2021-04-27 · ·

In a general aspect, a method is presented for manufacturing support structures for offshore wind turbines. In some implementations, the method includes constructing a plurality of modular sections that assemble to define the support structure. One or more of the plurality of modular sections are configured to anchor to an underwater floor. At least one of the plurality of modular sections is constructed by operations that include forming a wall along a perimeter to bound a volume, filling the volume with a castable material, and hardening the castable material. In some instances, forming the wall includes depositing layers of printable material successively on top of each other. The method also includes joining the plurality of modular sections to assemble the support structure.

Additive manufacturing process grown integrated torsional damper mechanism in gas turbine engine blade

A blade is provided for a gas turbine engine. The blade includes an airfoil portion with at least one internal cavity and a damper located within the internal cavity. The damper includes a cantilever spring arm. A fan blade is provided for a gas turbine engine. The fan blade includes an airfoil portion with at least one internal cavity; and a damper located within the internal cavity. The damper includes a cantilever spring arm that terminates with a rub surface pad adjacent to a friction bridge between a concave pressure side and a convex suction side of the airfoil portion. A method is also provided for damping a blade of a gas turbine engine. The method includes deflecting a cantilever spring arm to contact a rub surface pad with a friction bridge between a concave pressure side and a convex suction side of an airfoil portion of the blade.

Method of manufacturing a wind turbine blade
10946598 · 2021-03-16 · ·

In a method for manufacturing a wind turbine blade half shell, a preformed and cured aerodynamic blade shell member 42 of a fibre reinforced resin is provided. A primarily uniaxial fibre material 66 comprising carbon fibre is laid up on a longitudinal inner area 50 of the preformed shell member 42 and then infused with a resin by vacuum-assisted resin transfer moulding (VARTM), where a longitudinal resin inlet channel 80,82 is arranged on a first lateral side 46 and a vacuum channel 86,88 is arranged on a second lateral side 48 of the laid-up fibre material, and the resin is infused in transverse direction from the first to the second lateral side 46,48.

METHOD OF MANUFACTURING WIND TURBINE BLADE WITH CORE MEMBER AND WIND TURBINE BLADE WITH STRUCTURAL MEMBER
20230415426 · 2023-12-28 ·

The present invention relates to a method of manufacturing a wind turbine blade (10), comprising the steps of placing a fibre lay-up including one or more fibre layers on the mould surface of a blade mould (60), arranging a load-bearing structure (45) and a core member (62) on the fibre lay-up such that the core member (62) is arranged between the load-bearing structure (45) and the leading edge (18) and/or between the load-bearing structure (45) and the trailing edge (20), and infusing resin into the blade mould to impregnate the fibre lay-up. The core member (62) comprises a first hole (64) with a circular cross section, a first cylindrical insert (70) rotatably arranged within the first hole (64) of the core member (62), the first cylindrical insert (70) having a central axis (71). A recess (80) is formed in the first cylindrical insert (70), wherein the recess (80) is arranged eccentrically with respect to the central axis (71) of the first cylindrical insert (70).

Additive Manufacturing of Support Structures
20210214913 · 2021-07-15 · ·

In a general aspect, a method is presented for manufacturing support structures for offshore wind turbines. In some implementations, the method includes constructing a plurality of modular sections that assemble to define the support structure. One or more of the plurality of modular sections are configured to anchor to an underwater floor. At least one of the plurality of modular sections is constructed by operations that include forming a wall along a perimeter to bound a volume, filling the volume with a castable material, and hardening the castable material. In some instances, forming the wall includes depositing layers of printable material successively on top of each other. The method also includes joining the plurality of modular sections to assemble the support structure.

Additive Manufacturing of Support Structures
20210214912 · 2021-07-15 · ·

In a general aspect, a method is presented for manufacturing support structures for offshore wind turbines. In some implementations, the method includes constructing a plurality of modular sections that assemble to define the support structure. One or more of the plurality of modular sections are configured to anchor to an underwater floor. At least one of the plurality of modular sections is constructed by operations that include forming a wall along a perimeter to bound a volume, filling the volume with a castable material, and hardening the castable material. In some instances, forming the wall includes depositing layers of printable material successively on top of each other. The method also includes joining the plurality of modular sections to assemble the support structure.

Internal manifold for multipoint injection

A multipoint injection system includes a manifold with a plurality of flow passages defined through the manifold in the circumferential direction. The flow passages are spaced apart from one another in an axial direction. A plurality of feed arms extends radially inward from the manifold. Feed arm portions of the flow passages extend through each of the feed arms to respective outlets. The feed arm portions of the flow passages are within the axial width of the manifold. A plurality of injection nozzles are included, each in fluid communication with a respective one of the outlets. Each injection nozzle includes an air passage therethrough with an air inlet. The feed arms each follow a path that is circumferentially offset from the air inlets so each of the feed arms is clear from a flow path directly upstream in the axial direction of each of the air inlets.

INTERNAL MANIFOLD FOR MULTIPOINT INJECTION

A multipoint injection system includes a manifold with a plurality of flow passages defined through the manifold in the circumferential direction. The flow passages are spaced apart from one another in an axial direction. A plurality of feed arms extends radially inward from the manifold. Feed arm portions of the flow passages extend through each of the feed arms to respective outlets. The feed arm portions of the flow passages are within the axial width of the manifold. A plurality of injection nozzles are included, each in fluid communication with a respective one of the outlets. Each injection nozzle includes an air passage therethrough with an air inlet. The feed arms each follow a path that is circumferentially offset from the air inlets so each of the feed arms is clear from a flow path directly upstream in the axial direction of each of the air inlets.

Scarf Connection for a Wind Turbine Rotor Blade
20200408189 · 2020-12-31 ·

A rotor blade for a wind turbine includes at least one blade segment defining an airfoil surface and an internal support structure. The internal support structure is formed, at least in part, of a first portion constructed of a first composite material and a second portion constructed of a different, second composite material, the second composite material arranged in a plurality of layers. The first and second portions are connected together via a scarf joint. Each of the plurality of layers of the second composite material includes an end that terminates at the scarf joint. The scarf joint includes a different, third composite material arranged between the first and second composite materials. The third composite material includes a plurality of segments, each of which is arranged so as to completely wrap the ends of the plurality of layers of the second composite material.

Shear webs for wind turbine rotor blades and methods for manufacturing same
10828843 · 2020-11-10 · ·

The present disclosure is directed to a method for manufacturing a rotor blade component, such as shear web, of a rotor blade of a wind turbine. The method includes forming, via 3-D printing, an internal lattice structure of the rotor blade component. More specifically, the internal lattice structure includes a plurality of open cells. In addition, the method includes covering at least a portion of the internal lattice structure with an outer skin layer to form the rotor blade component.