F05B2280/4007

Modular wind turbine rotor blades and methods of assembling same

The present disclosure is directed to a method for assembling a modular rotor blade of a wind turbine. The method includes providing a pre-formed blade root section and a pre-formed blade tip section of the rotor blade. Further, the blade root section includes one or more spar caps extending in a generally span-wise direction. Another step includes providing at least one pre-formed blade segment of the rotor blade. The method also includes mounting the at least one blade segment around the one or more spar caps of the blade root section, wherein the at least one blade segment includes a chord-wise cross-section having multiple joints, wherein at least one joint is located on at least one of a pressure side surface or a suction side surface. In addition, the method also includes joining the blade tip section to at least one of the one or more spar caps or the at least one blade segment.

VORTEX GENERATORS FOR WIND TURBINE ROTOR BLADES

The present disclosure is directed to a vortex generator configured for mounting to either of a suction side or a pressure side of a rotor blade. The vortex generator includes a base portion having a contour in an uninstalled state that substantially aligns with or conforms to a contour of a plurality of locations of either on the suction side or the pressure side of the rotor blade. Further, the vortex generator includes a protrusion member extending upwardly from the base portion. The protrusion member includes a plurality of tines separated by at least one slit. Moreover, the base portion and the protrusion member are constructed of a rigid material. In addition, the vortex generator includes a flexible coating material configured at least partially around the base portion and/or within or around the at least one slit.

FOAMABLE THERMOPLASTIC COMPOSITIONS, THERMOPLASTIC FOAMS AND METHODS OF MAKING SAME

Disclosed are foam articles comprising a thermoplastic, closed-cell foam having at least a first surface and comprising: (i) thermoplastic polymer cell walls comprising at least about 0.5% by weight of ethylene furanoate moieties and optionally one or more co-monomer moieties; and (ii) blowing agent comprising HPC-152a contained in at least a portion of said closed cells.

Rotor Blades Having Structural Skin Insert and Methods of Making Same
20170204833 · 2017-07-20 ·

The present disclosure is directed to a method of manufacturing a rotor blade for a wind turbine. The method includes providing a blade mold of the rotor blade. Another step includes placing an outer skin layer in the blade mold. The method also includes placing one or more structural inserts in the blade mold atop the outer skin layer as a function of a load of the rotor blade. Further, each of the structural inserts includes a plurality of cells arranged in a predetermined pattern. Further, the cells have varying cell sizes. The method also includes placing an inner skin layer atop the one or more structural inserts and securing the outer skin layer, the one or more structural inserts, and the inner skin layer together to form the rotor blade.

THERMOPLASTIC AIRFLOW MODIFYING ELEMENTS FOR WIND TURBINE ROTOR BLADES

The present disclosure is directed to thermoplastic airflow modifying elements for a rotor blade for a wind turbine and methods of assembling same. The rotor blade may be constructed from at least one of a thermoset material or a thermoplastic material. Further, the rotor blade includes a blade shell defining an outer surface. Moreover, the rotor blade includes one or more layers of thermoplastic material infused to the outer surface of the blade shell so as to define one or more attachment locations. In addition, the rotor blade includes at least one airflow modifying element constructed, at least in part, from a thermoplastic material. Thus, the airflow modifying element(s) is welded to one of the attachment locations on the outer surface of the blade shell.

METHOD OF FORMING A LEADING-EDGE PROTECTOR
20250114817 · 2025-04-10 ·

A method of depositing a leading edge protector onto a leading edge region of a wind turbine rotor blade is provided, which method includes providing a robotic arm adapted to guide a nozzle; providing a supply of fluid polymer material; actuating the robotic arm to guide the nozzle along a pre-defined trajectory within a deposition region while dispensing a predetermined quantity of fluid polymer material within the deposition region, which deposited fluid polymer material subsequently cures to form the leading edge protector. The invention further describes a deposition apparatus adapted to deposit a leading-edge protector onto a leading-edge region of a wind turbine rotor blade.

ELECTRIC COMPRESSOR
20170037872 · 2017-02-09 ·

An electric compressor for compressing a gas, and in particular, an electric compressor for a motor vehicle comprising a compressor wheel, an electric motor, wherein the compressor wheel can be driven by the electric motor, a control unit, wherein the electric motor can be controlled by the control unit, and a housing having at least one open end for receiving the control unit. The housing has at least one recess on the inner circumference at the open end that is designed so as to be open in the direction of the housing interior. The control unit can be inserted into the housing in such a way that it closes the open end of the housing and the recess on the inner circumference.

EXTRUDED THERMOPLASTIC FOAMS AND USES IN APPLICATIONS REQUIRING STRENGTH AND LIGHTWEIGHT

Disclosed are extruded foam comprising an extruded thermoplastic, closed-cell foam having at least a first surface and comprising: (i) thermoplastic polymer cell walls formed by an extrusion step, with the walls being comprised of at least about 0.5% by weight of ethylene furanoate moieties and optionally one or more co-monomer moieties; (ii) blowing agent contained in at least a portion of said closed cells; and a material different than said thermoplastic, closed-cell foam attached to and/or integral with at least a portion of said first foam surface.

EXTRUDED THERMOPLASTIC FOAMS AND USES IN APPLICATIONS REQUIRING STRENGTH AND LIGHTWEIGHT

Disclosed are extruded foam comprising an extruded thermoplastic, closed-cell foam having at least a first surface and comprising: (i) thermoplastic polymer cell walls formed by an extrusion step, with the walls being comprised of at least about 0.5% by weight of ethylene furanoate moieties and optionally one or more co-monomer moieties; (ii) blowing agent contained in at least a portion of said closed cells; and a material different than said thermoplastic, closed-cell foam attached to and/or integral with at least a portion of said first foam surface.

Wind tower printing device and method

A printing system for printing the lower base of a wind tower or the entire wind tower. The system includes a printing device configured to print the coaxial polymeric shells with an empty volume between the shells. The printing device uses the coaxial polymeric shells as driving rails. A concrete material deposition device configured to deposit the concrete material into the empty volume between the polymeric shells, and a rebar handling device is configured to deliver rebars into the volume between the polymeric shells to reinforce the deposited concrete material.