A gas turbine engine includes an airfoil having a core that has a first hardness and a surface on the core. The surface includes a plurality of geometric features that have a second, greater hardness. The geometric features define a surface porosity by area percent and a corresponding surface solidity by area percent. The surface includes a ratio of the surface solidity divided by the surface porosity that is 1.8 or greater. The geometric features and the ratio establish the surface to be hydrophobic, and the second, greater hardness and the ratio establish an erosion rate of the surface that is equal to or less than an erosion rate of the core under identical erosion conditions.

A method of producing a composite metal article and/or a composite metal wear component. The method including the following steps: casting a component composed of a host metal composition wherein one or more cavities are formed in the component during casting; inserting a wear resistant composition in solid form into the one or more cavities formed in the component composed of the host metal composition; and, bonding the wear resistant composition into the one or more cavities of the component composed of the host metal composition to form the composite metal article.

A thermal barrier coating includes a highly porous layer and a dense layer. The highly porous layer is formed on a heat-resistant base, is made of ceramic, has pores, has a layer thickness of equal to or larger than 0.3 mm and equal to or smaller than 1.0 mm, and has a pore ratio of equal to or higher than 1 vol % and equal to or lower than 30 vol %. The dense layer is formed on the highly porous layer, is made of ceramic, has a pore ratio of equal to or lower than 0.9 vol % that is equal to or lower than the pore ratio of the highly porous layer, and has a layer thickness of equal to or smaller than 0.05 mm.

A piston seal assembly for a gas turbine engine includes a seal composed of a nickel-based superalloy; a component in contact with the seal and defining a seal-counterface; and a coating on the seal at the seal-counterface, wherein the coating is a metal alloy binder phase and a hard particle phase distributed through the binder phase.

The Modular turbo compressor shaft (4) comprise a tubular bearing portion (5) having a first axial end portion and a second axial end portion; an impeller portion (6) arranged at the first axial end portion of the tubular bearing portion (5); and a driving portion (7) arranged at the second axial end portion of the tubular bearing portion (5). The tubular bearing portion (5) is made of a hard material, and the impeller portion (6) and/or the driving portion (7) are made of relatively soft material compared to the hard material of the tubular bearing portion (5). The impeller portion (6) and/or the driving portion (7) are at least partially extending into the tubular bearing portion (5) and are firmly connected to the tubular bearing portion (5). The tubular bearing portion (5), the impeller portion (6) and the driving portion (7) are configured such that radial deformations, occurring during assembly of the impeller portion (6) and/or the driving portion (7) to the tubular bearing portion (5), are substantially limited to the driving portion (7) and/or the impeller portion (6).

A rotating component includes an airfoil section with a free end, the airfoil section being formed of a composite core with a metallic skin and an abrasive coating applied to the free end.

In a turbine rotor blade assembly 1 of the present invention, each turbine rotor blade 10 includes a platform 11 having a blade root 12 fixed to a turbine disk 30, a profile 13 rising from the platform 11, and a shroud 14 provided at a top end of the profile 13. The shroud 14 of the present invention includes a first contact end part 15 that comes into contact with an adjacent shroud adjacent to one end side in a circumferential direction, a second contact end part 16 that comes into contact with an another adjacent shroud adjacent to the other end side in the circumferential direction, and a main body part disposed between the first and second contact end parts 15 and 16. One or both of the first and second contact end parts 15 and 16 are lower in rigidity than the main body part.

A gas turbine engine includes: a turbine section including a casing extending circumferentially about a plurality of turbine blades and having at least one seal member coated with an abradable coating. At least one turbine blade has sides and a tip and at least one seal member is located adjacent to the tip of the at least one turbine blade. The tip of the at least one turbine blade has a wear resistant layer and an abrasive coating disposed on the wear resistant layer. The wear resistant layer has a thickness less than or equal to 10 mils (254 micrometers) and includes metal boride compounds.

A gas turbine engine includes an engine static structure extending circumferentially about an engine centerline axis; a compressor section, a combustor section, and a turbine section within the engine static structure. At least one of the compressor section and the turbine section includes at least one airfoil and at least one seal member adjacent to the at least one airfoil. A tip of the at least one airfoil is metal having a wear resistant coating and the at least one seal member is coated with an abradable coating. The wear resistant coating is formed as a layer in a base metal surface of the airfoil, has a thickness less than or equal to 10 mils (254 micrometers) and includes metal boride compounds.

A low-pressure compressor for a turbine engine, such as an aircraft turbojet engine includes a rotor with two rows of rotor blades between which two annular ribs are positioned; and one annular row of stator blades between the rotor blades. An internal shroud is connected to the stator blades. The internal shroud includes abradable material collaborating with the annular ribs, and annular teeth made of an abradable material and which extend radially towards the rotor, so as to provide sealing. The system may be used in a method for manufacturing a bypass turbojet engine compressor.