A gas turbine engine component having a substrate; a thermal barrier coating on the substrate having a porous microstructure; and a reflective layer conforming to the porous microstructure of the thermal barrier coating, wherein the reflective layer comprises a conforming nanolaminate defined by alternating layers of platinum group metal materials selected from the group consisting of platinum group metal-based alloys, platinum group metal intermetallic compounds, mixtures of platinum group metal with metal oxides and combinations thereof. A capping layer can be added over the reflective layer. A supporting layer can be added between the reflective layer and the thermal barrier coating. A process is also disclosed.

A method of manufacturing a replacement body for a component is provided. The method includes the steps of: a) additively manufacturing a crucible for casting of the replacement body; b) solidifying a metal material within the crucible to form a directionally solidified microstructure within the replacement body; and c) removing the crucible to reveal the directionally solidified replacement body.

A method of manufacturing a replacement body for a component is provided. The method includes the steps of: a) additively manufacturing a crucible for casting of the replacement body; b) solidifying a metal material within the crucible to form a directionally solidified microstructure within the replacement body; and c) removing the crucible to reveal the directionally solidified replacement body.

A variable vane assembly for a gas turbine engine compressor and method of manufacturing same is described. A plurality of projections on the inner and/or outer shroud protrude into the annular gas path, each projection being at least partially circumferentially disposed between two variable vanes and located adjacent the overhang portion thereof. The projections have an angled planar surface that is substantially parallel to a plane defined by a terminal edge of the overhang portion of the variable vanes when pivoted through a vane pivot arc.

A gas turbine engine component having a substrate; a thermal barrier coating on the substrate having a porous microstructure; and a reflective layer conforming to the porous microstructure of the thermal barrier coating, wherein the reflective layer comprises a conforming nanolaminate defined by alternating layers of platinum group metal materials selected from the group consisting of platinum group metal-based alloys, platinum group metal intermetallic compounds, mixtures of platinum group metal with metal oxides and combinations thereof. A capping layer can be added over the reflective layer. A supporting layer can be added between the reflective layer and the thermal barrier coating. A process is also disclosed.

A variable vane assembly for a gas turbine engine compressor and method of manufacturing same is described. A plurality of projections the inner and/or outer shroud which protruded into the annular gas path such as to ensure that a radial clearance gap, defined between the projections and a vane airfoil overhang portion, remains substantially constant throughout a substantial portion of the vane pivot arc of the variable vane. The method includes forming one cavities within the shroud, the cavities isolated from the annular gas path and disposed radially beneath at least each of the projections, and providing one or more structural reinforcing elements within the cavities.