A method of making a modular fan includes positioning a mounting pad of a blade between two plates of a center hub assembly, aligning the blade such that the mounting pad is located radially inward of an outer edge of at least one of the two plates, and spacing the outer edge of the at least one of the two plates from the blade at the outer edge.

A rub material (124) comprises a polymeric matrix (128) and polymeric micro-balloons (130) in the matrix.

One aspect of the disclosure involves a rub material comprising a polymeric matrix and polymer micro-balloon filler in the matrix. In one or more embodiments of any of the foregoing embodiments, the matrix comprises a silicone. In one or more embodiments of any of the foregoing embodiments, the rub material is at least 1.0 mm thick. In one or more embodiments of any of the foregoing embodiments, the silicone is selected from the group consisting of dimethyl- and fluoro-silicone rubbers and their copolymers. In one or more embodiments of any of the foregoing embodiments, the micro-balloons at least locally have a concentration of 5-50% by volume.

A gas turbine engine assembly comprising a rotor, a gas path component, and a carrier. The rotor includes a shaft adapted to rotate about an axis and a gas-path component that extends from the shaft for rotation therewith about the axis. The carrier extends around the gas-path component to block gasses from passing over the gas-path component during rotation of the rotor.

A gas turbine engine includes a circumferential row of blades, with the blades having respective blade tips. A seal is disposed about the blades. The seal has an abradable layer which the tips of the blades, at times, rub against when the blades rotate. The rubbing produces a maximum temperature at the abradable layer. The abradable layer includes a metal matrix and microballoons dispersed in the metal matrix. The microballoons are formed of a glass that has a glass transition temperature that is approximately 50 F. to 300 F. greater than the maximum temperature.

A fan blade includes a blade body and a shape memory alloy actuator. The blade body has a pressure side disposed opposite a suction side. Each of the pressure side and the suction side extends radially from a root towards a tip and extends axially from a leading edge towards a trailing edge. The blade body defines a passageway that is disposed between the pressure side and the suction side. The shape memory alloy actuator is received within the passageway and is operatively connected to the blade body.

A modular fan assembly includes a center hub assembly and a first blade attached to the center hub assembly. The center hub assembly includes a first plate having an outer edge, and a second plate having an outer edge. The first blade has a mounting pad and a working portion. The mounting pad is positioned in between the first plate and the second plate. The working portion extends beyond the outer edges of the first and second plates of the center hub assembly. A thickness of the first blade is smaller proximate the outer edge of the first plate than at the mounting pad to create a first gap between the first blade and the first plate at the outer edge of the first plate.

A modular fan assembly includes a center hub assembly and a first blade attached to the center hub assembly. The center hub assembly includes a first plate and a second plate each having an outer edge and a planar capture surface. The planar capture surfaces of the second plate is arranged parallel to the planar capture surface of the first plate. The first blade includes a mounting pad and a working portion. The mounting pad has opposite, parallel planar surfaces positioned in contact with the respective planar capture surfaces of the first and second plates. The working portion extends beyond the outer edges of the first and second plates. A thickness of the first blade is smaller proximate the outer edge of the first plate than at the mounting pad to create a first gap between the first blade and the first plate at the outer edge.

A thermally conductive lightweight elastomeric seal including a stator substrate having an external surface; a casing coupled to the external surface, the casing including radial walls extending orthogonal radially from the external surface; an abradable material disposed within the casing, the abradable material comprises an elastomer material with imbedded metal-coated hollow microspheres, wherein the abradable material comprises a density of 0.5 to 0.6 grams/cubic centimeter; the abradable material and the casing being coupled together.

A gas turbine includes a disk wheel forming a rotor; a rotor blade including a shank mounted on the outer circumference of the disk wheel and a rotor blade profile portion; a stator blade including a stator blade profile portion and an inner circumferential end wall provided on the inner circumferential side of the stator blade profile portion; and a seal fin provided on the shank of the rotor blade so as to face an inside-diameter surface of the inner circumferential end wall of the stator blade. An abradable coating is applied to such a portion of the inside-diameter surface of the inner circumferential end wall of the stator blade that faces the seal fin.