A monitoring system includes a hydraulic accumulator including a piston movably disposed therein. At least one seal encompasses the piston. A first pressure sensor is configured to monitor pressure of a first fluid in a first chamber. A second pressure sensor is configured to monitor pressure of a second fluid in a second chamber. A first temperature sensor is disposed in the first chamber and configured to monitor the temperature of the first fluid. A second temperature sensor is disposed in the second chamber and configured to monitor the temperature of the second fluid. An electronic control unit is in communication with the sensors and programmed to in response to receiving pressure signals from the pressure sensors and temperature signals from the temperature sensors, determine a wear volume of the at least one seal; and compare the wear volume of the at least one seal to a predetermined threshold wear volume of the at least one seal to determine the remaining useful life of the hydraulic accumulator.

A pressure sensor rationality diagnostic for a dual clutch transmission includes a series of sensor tests. One such test includes charging an oil accumulator to a maximum pressure and storing the maximum pressure value. After performing a discharge pressure event and measuring the pressure value, the difference between the max pressure value and the discharge pressure value is calculated to determine if the difference is less than a predetermined threshold. If the difference is less than the predetermined threshold then at least one remedial action is performed which may include a driver alert or default charging mode. Additionally, similar sensor tests are performed to determine if faults exists and, if true, at least one remedial action is performed.

A pressure sensor rationality diagnostic for a dual clutch transmission includes a series of sensor tests. One such test includes charging an oil accumulator to a maximum pressure and storing the maximum pressure value. After performing a discharge pressure event and measuring the pressure value, the difference between the max pressure value and the discharge pressure value is calculated to determine if the difference is less than a predetermined threshold. If the difference is less than the predetermined threshold then at least one remedial action is performed which may include a driver alert or default charging mode. Additionally, similar sensor tests are performed to determine if faults exists and, if true, at least one remedial action is performed.

A landing gear system for an aircraft includes a retractable landing gear assembly, a hydraulic actuator for actuating movement part, for example a bogie of the landing gear assembly, and an accumulator associated with the actuator. The accumulator comprises a volume of pressurised gas separated from hydraulic fluid by a separator piston. Travel of the separator piston beyond a certain position is indicative of a fault. The accumulator includes a snubbing device that acts to slow movement of the separator piston beyond that position. A monitoring system measures the time taken for the movement of the landing gear part effected by the hydraulic actuator. If the measured time is longer than a threshold time, that is indicative of a possible fault in the accumulator, that might, without the snubbing, remain undetected and/or hidden from view.

A method for diagnosing leaks in a hydraulic accumulator includes measuring the time required to discharge the hydraulic accumulator to determine an actual discharge duration. The method includes comparing the actual discharge duration to an expected discharge duration to generate a condition indicator. The condition indicator correlates to the presence or absence of a leak.

A hydraulic pumping system can include an actuator including a piston rod that displaces in response to pressure in the actuator, a seal assembly that seals about the piston rod and is exposed to the pressure in the actuator, and another seal assembly that seals about the piston rod, is exposed to pressure in a well and includes multiple separate seal cartridges, each of the seal cartridges including a dynamic seal that slidingly and sealingly engages the piston rod. Another hydraulic pumping system can include an actuator including a piston rod that displaces in response to pressure in the actuator, a seal assembly that seals about the piston rod and is exposed to the pressure in the actuator, and another seal assembly that seals about the piston rod, is exposed to pressure in a well and includes a labyrinth ring comprising multiple ring layers.

A hydraulic pumping method for use with a subterranean well can include mounting a hydraulic actuator above a wellhead, the hydraulic actuator and the wellhead being axially aligned with each other and inclined relative to vertical The hydraulic actuator can be unsupported by any substructure or guy wires after the mounting. A hydraulic pumping system for use with a subterranean well can include a hydraulic actuator including a piston that displaces in response to pressure in the actuator, a magnet that displaces with the piston, and a magnetic field sensor that detects a presence of the magnet. The hydraulic actuator may be mounted above a wellhead, with the hydraulic actuator and the wellhead being axially aligned with each other and inclined relative to vertical.

A hydraulic pumping system can include a hydraulic actuator with a magnet that displaces with a piston, and a sensor that continuously detects a position of the magnet. A ferromagnetic wall of the hydraulic actuator is positioned between the magnet and the sensor. A hydraulic pumping method can include incrementally lowering a lower stroke extent of a rod string reciprocation over multiple reciprocation cycles of the rod string, and automatically varying the lower stroke extent or an upper stroke extent of the rod string reciprocation, in response to a measured vibration. Another hydraulic pumping method can include solving a wave equation in the rod string, and automatically varying a reciprocation speed of the rod string in response to a change in work performed during reciprocation cycles of the hydraulic actuator or a change in detected force versus displacement in different reciprocation cycles of the hydraulic actuator.

A pumping method can include displacing a rod string with pressure applied to an actuator by a pressure source including an accumulator and a separate gas volume in communication with the accumulator. A sensor indicates whether a fluid is in the gas volume. A pumping system can include an actuator, a pump connected between the actuator and an accumulator, a hydraulic fluid contacting a gas in the accumulator, a separate gas volume in communication with the accumulator, and a sensor that detects the hydraulic fluid in the gas volume. Another pumping system can include an actuator, a pump connected between the actuator and an accumulator that receives nitrogen gas from a nitrogen concentrator assembly while a hydraulic fluid flows between the pump and the actuator, a separate gas volume in communication with the accumulator, and a sensor that detects a presence of the hydraulic fluid in the gas volume.

A hydraulic pumping system can include an actuator including a piston rod that displaces in response to pressure in the actuator, a seal assembly that seals about the piston rod and is exposed to the pressure in the actuator, and another seal assembly that seals about the piston rod, is exposed to pressure in a well and includes multiple separate seal cartridges, each of the seal cartridges including a dynamic seal that slidingly and sealingly engages the piston rod. Another hydraulic pumping system can include an actuator including a piston rod that displaces in response to pressure in the actuator, a seal assembly that seals about the piston rod and is exposed to the pressure in the actuator, and another seal assembly that seals about the piston rod, is exposed to pressure in a well and includes a labyrinth ring comprising multiple ring layers.