Patent classifications
F15B2211/36
ELECTROHYDRAULIC CONTROL DEVICE FOR CONSTRUCTION MACHINE AND METHOD THEREOF
An electro-hydraulic control apparatus for construction machinery includes a control valve installed in a hydraulic line between a hydraulic pump and an actuator to control operations of the actuator according to a displacement amount of a spool therein, a spool displacement adjusting valve configured to output a secondary pressure in proportion to an inputted pressure command signal to the spool of the control valve to control the displacement amount of the spool of the control valve, a pressure sensor to detect the secondary pressure outputted from the spool displacement adjusting valve, and a controller configured to output the pressure command signal to the spool displacement adjusting valve according to a manipulation signal of the construction machinery, and to correct the pressure command signal when a pressure difference between the detected secondary pressure and a design pressure predetermined by the pressure command signal is out of a preset allowable range.
Work Machine
Provided is a work machine with which responsiveness of a hydraulic actuator can be improved when driving the hydraulic actuator through an electric lever-type operation device. A controller 100 further includes: an operation direction determining section 116 configured to determine operation directions of operation devices 2a and 2b; and a standby pressure switching command section 117 configured to output a standby pressure switching command to a first target pilot pressure correction section 112 or a second target pilot pressure correction section 113 which corresponds to a solenoid proportional valve that does not correspond to the operation direction from among first solenoid proportional valves 41a, 42a, 42b, 43a, 43b, and 44a and second solenoid proportional valves 41b, 42c, 42d, 43c, 43d, and 44b. The first target pilot pressure correction section and the second target pilot pressure correction section are configured to switch a first standby pressure to a second standby pressure set lower than the first standby pressure in a case in which the standby pressure switching command has been inputted.
FLOW CONTROL VALVE AND HYDRAULIC MACHINE INCLUDING THE SAME
A flow control valve includes a valve body having an inner circumferential surface defining a longitudinal bore to which first and second fluid passages are connected. A spool is slidably inserted into the bore to allow a flow of fluid from the first to second fluid passage. A valve regulates a flow rate of fluid flowing through the first fluid passage. A first seat surface is defined between an area in which the first fluid passage is connected to the bore and an area in which the second fluid passage is connected to the bore. When the flow of fluid from the first to second fluid passage is initiated, an area of a gap between the first seat surface and the spool on a plane taken in a transverse direction is 5%50%, preferably 10%20% of an area of an opening defined by the first seat surface.
Hydraulic Control Valve Configured to Use a Pilot Signal as a Substitute Load-Sense Signal
An example valve assembly is configured: generate a valve load-sense pressure signal indicative of a pressure level at a workport of an actuator; generate a pilot fluid signal to be communicated to a worksection of a valve assembly to enable shifting a spool in the worksection; compare a first pressure level of the valve load-sense pressure signal to a second pressure level of the pilot fluid signal; and communicate the pilot fluid signal to a load-sense port fluidly coupled to a load-sensing source of pressurized fluid when the second pressure level of the pilot fluid signal exceeds the first pressure level of the valve load-sense pressure signal.
Work machine
A work machine including a front control section configured to calculate a limit command value for restricting an operation of a front work implement includes: for example, a bypass line that bypasses, for example, the proportional solenoid valve in, for example, the pilot line; for example, a bypass valve disposed in, for example, the bypass line; a switch configured to output a signal to turn on or off control by the front control section; an on/off determining part configured to determine whether the signal from the switch is an on signal that brings front control into an on state or an off signal that brings the front control into an off state; an open/close command part configured to generate an open/close command signal to open the bypass valve when the signal is determined to be the off/off signal.
Hydraulic drive system of construction machine
A hydraulic actuator; a control valve that controls supply and discharge of hydraulic oil to and from the hydraulic actuator; a pilot operation valve connected to the operation valve by a pair of pilot lines; a proportional solenoid pressure-reducing valve provided on at least one of the pair of pilot lines; an operation detector that outputs an operation amount signal in accordance with an inclination angle of an operating lever of the pilot operation valve; and a controller that controls the proportional solenoid pressure-reducing valve such that, from immediately after a change amount per unit time in the operation amount signal outputted from the operation detector has decreased by a threshold value or more, a pilot port pressure of the control valve gradually decreases to zero due to communication of a secondary pressure port and a tank port of the proportional solenoid pressure-reducing valve with each other.
CONTROL VALVE
A control valve has a first and second pilot chambers facing both ends of a spool, a signal pressure passage configured to lead a pilot pressure of the first and second pilot chambers to another device other than the control valve as a signal pressure, a communication groove configured to allow the first pilot chamber and the signal pressure passage to communicate with each other, a communication hole configured to allow the second pilot chamber and the signal pressure passage to communicate with each other, and a check valve interposed in the communication hole, and the check valve has a poppet portion configured to open or close the communication hole and a spacer portion configured to regulate a moving amount of the poppet portion in an open direction, and the control valve further includes a movement regulating portion configured to regulate movement of the spacer portion toward the poppet portion.
Work machine hydraulic control system
Provided is a work machine hydraulic control system capable of detecting abnormality in a pump output power switching device independently of the abnormality state of the pump output power switching device. A hydraulic control system of a hydraulic excavator is equipped with an accumulator 21 connected to a hydraulic line 25A between a pilot pump 17 and a pilot valve 20, an unloading valve 27 that is a pump output power switching device, a pressure sensor 29 detecting the pressure of the hydraulic fluid supplied to the pilot valve 20, and a controller 30 having a pump output power control section 31 switching the unloading valve 27 in accordance with the pressure detected by the pressure sensor 29. The controller 30 further has an abnormality determination section 32 that computes a command continuation time in a state in which a command output to the unloading valve 27 is not changed. In the case where this command continuation time is not less than a predetermined value, it determines that the unloading valve 27 is abnormal, and outputs the determination result.
FAILURE DETECTION DEVICE
The failure detection device is a failure detection device of a pilot circuit, the pilot circuit including: a pilot pressure source; a pilot pressure supply unit that supplies pilot pressure to a control valve; a pilot oil path that connects the pilot pressure source and a pilot pressure supply unit; and a pressure control unit that controls a pressure of the pilot oil path, the failure detection device including: a pressure sensor that measures the pressure on a downstream side in a pilot pressure supply direction of the pressure control unit; and a controller that controls the pressure control unit to sequentially switch the pressure of the pilot oil path and performs a failure diagnosis based on a measurement result of the pressure sensor at this time, as an operation lever which receives an operation for operating the actuator returns to a neutral state.
Construction machine
In a construction machine with a hydraulic pilot type hydraulic control device, occurrence of jerking is prevented. A hydraulic excavator 1 having hydraulic pumps 51L and 51R, travel motors 22L and 22R, traveling operating levers 34L and 34R, a pilot pump 54, hydraulic pilot valves 55La, 55Lb, 55Ra, and 55Rb, and directional control valves 53L and 53R includes: changeover switches 35L and 35R which change the operating mode of the traveling operating levers 34L and 34R; pilot pressure adjusting devices 5L and 5R which adjust the pilot pressure applied to the directional control valves 53L and 53R; and pilot pressure sensors 56La, 56Lb, 56Ra, and 56Rb. The pilot pressure adjusting devices apply the pilot pressure at the time when the operating mode of the traveling operating levers 34L and 34R is changed to a control mode, to the directional control valves 53L and 53R.