Systems and methods for protecting a turbomachine may include a trip throttle valve having a throttle valve assembly and a trip valve assembly. The trip valve assembly may include a plurality of trip valves fluidly coupled to a hydraulic cylinder of the throttle valve assembly via a first flow path and a second flow path in parallel with one another. The trip valve assembly may also include a plurality of isolation valves fluidly coupled to the hydraulic cylinder via the first flow path and the second flow path. The plurality of isolation valves may be configured to selectively prevent fluid communication between the plurality of trip valves and the hydraulic cylinder to allow testing of one or more of the plurality of trip valves during operation of the turbomachine.

Systems and methods for auto-commissioning first and second valve assemblies associated with an actuator in an electro-hydraulic system are disclosed. In one method, a controller performs an automatic test protocol to determine a bulk modulus over fluid volume parameter used by the controller to control the valve assemblies. In one aspect, the test protocol can include pressurizing each side of the actuator to two different pressures with one of the first and second valve assemblies and blocking the other side of the actuator with the other of the first and second valve assemblies. The bulk modulus over fluid volume parameter for each valve assembly can be calculated based on recorded fluid pressures at the actuator and consumed flow at the first and second valve assemblies.

A hydraulic system (600) and method for reducing boom dynamics of a boom (30), while providing counter-balance valve protection, includes a hydraulic actuator (110), first and second counter-balance valves (300, 400), first and second independent control valves (700, 800), and first and second blocking valves (350, 450). The actuator includes first and second corresponding chambers. In a first mode, the second counter-balance valve is opened by the first control valve, and the first counter-balance valve is opened by the second control valve. In a second mode, at least one of the counter-balance valves is closed. A meter-out control valve (800, 700) may be operated in a flow control mode, and/or a meter-in control valve (700, 800) may be operated in a pressure control mode. Boom dynamics reduction may occur while the boom is in motion (e.g., about a worksite). By opening the counter-balance valves, sensors at the control valves may be used to characterize external loads. The control valves may respond to the external loads and at least partially cancel unwanted boom dynamics. The system may further detecting faults in actuators with counter-balance valves and prevent any single point fault from causing a boom falling event and/or mitigate such faults.

A control system for a pressure relief valve can include a controller and an actuator. The controller can control the actuator to at least partially open a main valve of the pressure relief valve and can determine one or more operational characteristics of the pressure relief valve based on a response of the valve to the controlled movement of the actuator.

Systems and methods for estimating the area ratio of an actuator in static and dynamic states are disclosed. In one aspect, a metering valve is connected to each side of the actuator. In one example, one metering valve is held closed while the other metering valve incrementally pressurizes the actuator in discrete steps. The resulting work port pressures can be used to determine the actuator area ratio. Where counterbalance valves are installed in the system, the pressurizing metering valve can be placed in a pressure control mode to obtain the desired pressure values. In one example, the ratio of flows through each metering valve is used to determine the actuator ratio.

An apparatus for in-situ testing of a linear actuator configured to exert an actuation force in an actuation direction by movement of a first part of the actuator relative to a second part of the actuator. The apparatus includes a test device, a test actuator and a measurement device. The test device includes a first surface configured to contact the first part of the actuator, and a second surface configured to contact the second part of the actuator. The second surface is moveable relative to the first surface to alter a distance therebetween. The test actuator is configured to exert a test force in a direction opposite to the actuation direction, the test force being to drive movement of the second surface away from the first surface. The measurement device is for detecting a change in the distance between the first surface and the second surface.

In one aspect, an actuator for actuating a device comprises driving means adapted to be operatively connected to the device, and operable to receive a reaction element for engaging the device. The driving means further comprises an output adapted to be operatively engaged with the device for actuation of the device whilst the reaction element is engaging the device.

A method for monitoring health of a hydraulic fluid subsystem is presented. The method includes determining a plurality of forces acting on an actuator of the hydraulic fluid subsystem, determining a plurality of parameters based on at least one of an actuator inlet flow rate, an actuator outlet flow rate, and the plurality of forces acting on the actuator, receiving a valve inlet pressure of at least one of oil and gas flowing through a pipe while entering a valve operationally coupled to the actuator and a valve outlet pressure of the at least one of the oil and the gas flowing through the pipe while flowing out of the valve, and monitoring the health of the hydraulic fluid subsystem based on at least one of the plurality of parameters, the valve inlet pressure, and the valve outlet pressure.

In accordance with an example embodiment, a method includes monitoring a position of an actuator during operation of the actuator, determining that an actuator command value is greater than an actuator command value threshold, starting a timer upon a movement of the actuator through a starting position during the operation of the actuator at the actuator command value, determining satisfaction of at least one condition, and stopping the timer upon satisfaction of the at least one condition and movement of the actuator through an ending position.

Systems and methods for controlling valve assemblies associated with an actuator in an electro-hydraulic system are disclosed. In one method, a controller monitors hydraulic fluid flow for an actuator to identify one valve assembly connected to the actuator as a meter-in valve and another valve assembly connected to the actuator as a meter-out valve. In one aspect, the valve assembly most recently identified as the meter-in valve is controlled to maintain a pressure setpoint and the valve assembly most recently identified as the meter-out valve is controlled to maintain a hydraulic fluid flow rate. The method can also include determining whether the actuator is in a passive state or an overrunning state and controlling the valve most recently identified as the meter-in valve to maintain a first pressure setpoint when the actuator is in a passive state and to maintain a second pressure setpoint when the actuator is in an overrunning state.