An actuator system includes a piston-cylinder arrangement including a piston that is movable with respect to a cylinder. A first flow path is in fluid communication with the piston-cylinder arrangement and a second flow path is in fluid communication with the piston-cylinder arrangement. A control system is operable to fluidly connect the first flow path to a source of high-pressure fluid and to connect the second flow path to a drain to move the piston in a first direction. A pressure sensor is fluidly connected to the first flow path and is operable to measure sufficient pressure data during the movement of the piston to generate a pressure versus time curve. The control system is operable to compare the generated pressure versus time curve to a known standard pressure versus time curve stored in the control system to determine the condition of the piston-cylinder arrangement.

An exemplary valve bank and/or modular control valve having a valve body, a valve member movable in a fluid flow of the valve body to control flow of fluid, and an onboard electronic controller that is operably mounted to the valve bank or valve body. The onboard controller is operably connected to at least one actuator of the valve, which is configured to control movement of the valve member in response to commands from the onboard controller. The onboard controller may provide diagnostics, feedback and/or control of the control valve, such as via inputs from one or more sensors that may be included in the valve. The modular control valve may be used with conventional non-intelligent valve banks to thereby impart smart diagnostics and/or feedback into the valve bank in a plug-and-play manner. A communications interface may be provided in the control valve to interface and communicate with an upper-level PLC controller.

A valve positioner for use on a process control valve or “valve assembly.” The process control valve may include a pneumatic actuator and a valve having a closure member coupled with the pneumatic actuator and moveable relative to a seat. The valve positioner may couple to the pneumatic actuator to provide a pneumatic signal to set a position of the closure member relative to the seat. An accelerometer may couple with the valve positioner. The accelerometer may generate data in response to orientation of the valve positioner. In one implementation, the configurations can use this data to ensure proper visualization of data on a display. The data also permits the device to properly manage operating modes, like tight shut-off or fully-opened mode, that may prevail due to orientation issues that cause defects in a measured position for a closure member that regulates flow of material through the valve assembly.

A hydraulic system of a construction machine includes: control valves interposed between a main pump and hydraulic actuators; and first solenoid proportional valves connected to pilot ports of the control valves. The hydraulic system further includes: an unloading valve including a pilot port; and a second solenoid proportional valve connected to the pilot port of the unloading valve by a secondary pressure line and connected to an auxiliary pump by a primary pressure line. A switching valve including a pilot port connected to the secondary pressure line by a pilot line is interposed between the auxiliary pump and the first solenoid proportional valves.

A hydraulic system of a construction machine includes: control valves interposed between a main pump and hydraulic actuators; and first solenoid proportional valves connected to pilot ports of the control valves. The hydraulic system further includes: an unloading valve including a pilot port; and a second solenoid proportional valve connected to the pilot port of the unloading valve by a secondary pressure line and connected to an auxiliary pump by a primary pressure line. A switching valve including a pilot port connected to the secondary pressure line by a pilot line is interposed between the auxiliary pump and the first solenoid proportional valves.

A monitoring device and a method for determining operating health of a pressure medium operated device. The monitoring device is configured for processing input measuring data relating to operation of the pressure medium operated device. An operating condition value is determined in the monitoring device, where after the operating condition value is compared to an input reference data in order to determine current operating health. The reference data is determined by utilizing strength analysis, which is executed for a design model of the associated pressure medium operated device.

A hydraulic control system for linear actuation that provides a bypass flow during startup of a lifting command, provides a split flow between a cylinder and a reservoir once a minimum operating speed of a pump has been reached, and provides complete flow to a cylinder after the minimum operating speed of the pump has been reached. This is achieved through control of a flow control valve and a proportional flow control valve by a processor.

A method for preventing prime mover stall for a work machine including a hydraulic system having a plurality of control valves served by a hydraulic pump. The method can include determining an actual required flow rate value for the plurality control valves and a total maximum flow rate to the plurality of control valves that will enable the prime mover to operate without stalling. The method can also include operating the plurality of control valves such that the combined total flow of the plurality control valves is at or below the total maximum flow rate such that the pump operates at a condition below which prime mover stall will occur. The method can also include setting a flow sharing allocated specific criteria in which the flow reduction takes place during a flow saturation condition for each of the plurality of control valves such that the total sum of the flow rates (calculated based on the criteria) is equal to or less than the total maximum flow rate.

A safety valve which has two fluidically interconnected safety valves, each of which has a 4/2-way valve function. Each safety valve has a first connecting port and a second connecting port, which are connected to each other in such a way that a fluid flow through the two safety valves, controlled by means of a control valve, to a fluid-actuated drive is prevented if the two safety valves simultaneously adopt a first switching position and such a fluid flow is possible if both valves simultaneously have a second switching state. One safety aspect results from the fact that the above-mentioned fluid flow is also prevented if the two safety valves adopt different switching states.

Control fluid power apparatus and related methods are disclosed. An example control fluid power apparatus includes a first housing having a first piston defining a first chamber and a second chamber, where the first chamber receives a control fluid and the second chamber receives a process fluid from a process system. The first chamber is oriented above the second chamber when the control fluid power apparatus is coupled to a control valve assembly. A second housing has a second piston defining a third chamber and a fourth chamber, where the third chamber receives the control fluid and the second chamber receives the process fluid. The third chamber is oriented above the fourth chamber when the control fluid power apparatus is coupled to the control valve assembly.