F16C7/023

Connecting rod for an engine and method of making thereof

A method to modify the geometry of a connecting rod of an internal combustion engine includes providing a connecting rod having a crankshaft bore at a first end, wherein the first end has a bearing cap and a bottom end portion of the connecting rod, mating the bearing cap with the bottom end portion of the connecting rod to form the crankshaft bore of the connecting rod, machining a width upset portion of the bottom end portion to reduce a width of the bottom end portion of the connecting rod, machining a width upset portion of the bearing cap to reduce a portion of a width of the bearing cap, and reducing the width of the bottom end portion of the connecting rod and the portion of the width of the bearing cap to a width smaller than a cylinder bore of the internal combustion engine.

Engine crank
11255374 · 2022-02-22 · ·

Aspects of the disclosure are directed to a crank. In accordance with one aspect, the crank includes a first web, wherein the first web includes a first plurality of protrusions, and wherein one of the first plurality of protrusions includes a first midline radial axis and is non-symmetric with respect to the first midline radial axis; and a second web coupled to the first web, wherein the second web includes a second plurality of protrusions, and wherein one of the second plurality of protrusions includes a second midline radial axis and is non-symmetric with respect to the second midline radial axis.

Housing for a Motor or Compressor
20170328356 · 2017-11-16 ·

A housing for a motor or compressor has an elongate crankcase with two end surfaces. At least one cylinder chamber is provided in which a piston is caused to perform a movement by rotation of the crankshaft. The internal diameter of the crankcase narrows monotonously from the first end surface to the second end surface. A crankcase shaped in this way can be manufactured particularly easily by virtue of the casting being performed around a shaping mandrel. A shaping mandrel of this type must likewise narrow monotonously in order that, after the casting has been performed around it, the shaping mandrel can be pulled out of the housing at a first end. By way of the shaping of the crankcase, it is possible for the housing to be of unipartite and at the same time very compact construction.

LIGHTWEIGHT POWER CELL UNIT

A power cell unit may include a piston assembly having a piston crown and a piston skirt. The piston crown may include a ring belt portion extending circumferentially about a combustion bowl and at least one boss portion extending downward from the combustion bowl. The power cell unit may also include a connecting rod having an elongated portion and a funnel portion, and at least one piston pin configured to connect the connecting rod with the piston assembly. A bottom surface of the at least one boss portion may engage with a corresponding surface of the funnel portion such that a gas load is substantially transferred directly from the piston crown to the connecting rod during downward motion of the piston assembly, and such that only inertial loading from the piston crown and/or piston skirt is transferred to the piston pin during upward motion of the piston assembly.

METHOD FOR MACHINING A SURFACE OF A METAL COMPONENT, AND METAL COMPONENT

A method for machining a surface of a metal component, in particular a connecting rod or a cam for a motor vehicle, including the following steps: providing a metal component which has a surface to be machined; premachining the surface to be machined; structuring the premachined surface by means of a laser beam in such a way that elevations but no depressions are formed as laser structures on the premachined surface with respect to the level thereof.

CONNECTING ROD

A connecting rod for an internal combustion engine may include a big end passage for receiving a pin journal of a crankshaft, a small end passage for receiving a piston pin, and a beam extending between the big and small end passages. The small end passage may extend along a passage axis and be delimited by opposed edges. The small end passage may include an inner passage surface with a cylindrical surface portion having a first diameter. The small end passage may extend along the passage axis between the opposed edges. The inner passage surface may comprise profiled regions adjacent to the opposed edges and extending at least over a part of a circumference of the opposed edges. The profiled regions may begin from the cylindrical surface portion and increase into a maximum second diameter at the opposed edges. Further, a plurality of dimples may be positioned along the cylindrical surface portion of the inner passage surface.

DEVICE FOR CHANGING A COMPRESSION RATIO OF A CYLINDER UNIT OF A RECIPROCATING-PISTON INTERNAL COMBUSTION ENGINE

A device for changing a compression ratio of a cylinder unit of a reciprocating piston internal combustion engine has an eccentric bushing which is rotatably arranged in a bore of a connecting rod eye. Said eye encloses a crank pin of a crankshaft, and the bushing is rotatably guided in the bore and can be locked via locking openings, which are arranged to be offset from each other by preferably approximately 180°. The connecting rod has a locking apparatus which interacts optionally with the locking openings and via which the eccentric bushing can only ever be transferred from one position to the next. The locking apparatus has a sliding guideway extending parallel to the longitudinal axis of the bore of the connecting rod bearing eye. The sliding guide interacts with actuating pins arranged in the locking openings and can be displaced radially with respect to the bushing.

Method for the production of a connecting rod for an internal combustion engine
09726223 · 2017-08-08 · ·

A method for producing a connecting rod for an internal combustion engine, having a small connecting rod eye for holding a piston pin and having a large connecting rod eye for holding a crank pin, wherein at least one connecting rod eye has at least one geometric deviation from a cylindrical inner contour. It is provided according to the invention that the at least one connecting rod eye is formed by creating a bore with a cylindrical inner contour, and coating the bore with a coating comprising a resin with solid lubricant particles embedded therein. The coating forms the at least one geometric deviation from the cylindrical inner contour of the at least one connecting rod eye.

DEVICE FOR CHANGING A COMPRESSION RATIO OF A CYLINDER UNIT OF A RECIPROCATING PISTON COMBUSTION ENGINE

A device for changing a compression ratio of a cylinder unit of a reciprocating piston combustion engine is provided. An eccentric bushing is rotatably arranged in a receiving bore hole of a bearing eye of a connecting rod (“conrod”). The conrod bearing eye is formed by a conrod upper part and a conrod lower part, and which surrounds a crankpin of a crankshaft. In addition, the eccentric bushing is rotatably guided in the receiving bore hole and can be locked preferably in two positions which are offset from one another by approximately 180° in the circumferential direction of the eccentric bushing. In order to achieve a targeted rotation of the eccentric bushing in the bore hole of the conrod bearing eye between the locking positions, a freewheel is arranged between an outer casing surface of the eccentric bushing and the receiving bore hole of the conrod bearing eye.

Connecting rod lubrication apparatus
09810257 · 2017-11-07 · ·

An apparatus includes a connecting rod having a surface that defines an opening to receive a pin for coupling the connecting rod to a piston at a first end of the connecting rod. The surface includes a groove arrangement to collect, retain and distribute lubrication fluid in the space between the pin and the inner surface. The surface can be formed by the connecting rod or a bushing in an opening of the connecting rod.