A method of making a wet friction material layer includes adding a media in liquid form to a material base including filler particles embedded in a matrix of fibers; drying the media to solidify the media on the filler particles such that the media plugs holes in the filler particles; adding a binder to the material base; and unplugging at least some of the holes in the filler particles by removing at least some of the media from the material base.

A method of making a wet friction material layer includes adding a media in liquid form to a material base including filler particles embedded in a matrix of fibers; drying the media to solidify the media on the filler particles such that the media plugs holes in the filler particles; adding a binder to the material base; and unplugging at least some of the holes in the filler particles by removing at least some of the media from the material base.

A transmission includes a case, a clutch pack, a piston. The case defines a bore that transitions along a step from a first to a second diameter. The piston is disposed within the bore. The piston has first and second seals that engage the case along the first and second diameters, respectively. The piston defines a chamber that is encompassed by the piston, the case, the first seal, and the second seal. The piston is configured to engage a clutch pack when hydraulic fluid is channeled into the chamber.

A transmission includes a case, a clutch pack, a piston. The case defines a bore that transitions along a step from a first to a second diameter. The piston is disposed within the bore. The piston has first and second seals that engage the case along the first and second diameters, respectively. The piston defines a chamber that is encompassed by the piston, the case, the first seal, and the second seal. The piston is configured to engage a clutch pack when hydraulic fluid is channeled into the chamber.

A clutch assembly is provided that includes a first shaft, a second shaft, a housing, a two-way over-running clutch, and a friction clutch assembly. The two-way over-running clutch includes an inner race and an outer race. At least one torque transmitting member is disposed between the inner race and the outer race that selectively transfers torque from the inner race to the outer race. The inner race defines at least one cam that receives the torque transmitting member. An inner race actuator selectively controls lock-up of the two-way over-running clutch by moving the inner race relative to the first shaft and the outer race between a concentric position and at least one eccentric position.

A clutch assembly is provided that includes a first shaft, a second shaft, a housing, a two-way over-running clutch, and a friction clutch assembly. The two-way over-running clutch includes an inner race and an outer race. At least one torque transmitting member is disposed between the inner race and the outer race that selectively transfers torque from the inner race to the outer race. The inner race defines at least one cam that receives the torque transmitting member. An inner race actuator selectively controls lock-up of the two-way over-running clutch by moving the inner race relative to the first shaft and the outer race between a concentric position and at least one eccentric position.

A clutch device for a clutch system has an input member that rotates at a first speed. A friction drive system is disposed between the input member and an output member. The clutch device is selectively movable by a fluid actuator assembly, between an engaged position in which the friction drive system drives the output member to rotate at the first speed, and a disengaged position in which a viscous drive system rotates the output member at a second speed slower than the first speed. A variable viscous fluid supply assembly includes a viscous fluid storage chamber, a valve, and a valve actuator that selectively drives the valve to move between an open position and a closed position to control an amount of viscous fluid available to the viscous drive system, thereby varying the second speed.

A clutch device for a clutch system has an input member that rotates at a first speed. A friction drive system is disposed between the input member and an output member. The clutch device is selectively movable by a fluid actuator assembly, between an engaged position in which the friction drive system drives the output member to rotate at the first speed, and a disengaged position in which a viscous drive system rotates the output member at a second speed slower than the first speed. A variable viscous fluid supply assembly includes a viscous fluid storage chamber, a valve, and a valve actuator that selectively drives the valve to move between an open position and a closed position to control an amount of viscous fluid available to the viscous drive system, thereby varying the second speed.

A system for controlling transmission shifting includes a controller that receives a shift request signal and determines if a clutch has been unapplied for more than a predetermined time. With a yes determination, a maximum fill time value for hydraulic fluid to be applied to a clutch control circuit is determined, the maximum fill time value being a function of time the clutch has been unapplied and temperature. A signal indicative of an amount of engine RPM flare after the transmission executes the requested shift is received and a modified maximum fill time value is determined as a function of this flare. The modified maximum fill time value is stored as a replacement for the maximum fill time value for use with a subsequent transmission shifts using this clutch, and reduces an amount of air in the control circuit and an amount of flare with subsequent transmission shifts.

A system for controlling transmission shifting includes a controller that receives a shift request signal and determines if a clutch has been unapplied for more than a predetermined time. With a yes determination, a maximum fill time value for hydraulic fluid to be applied to a clutch control circuit is determined, the maximum fill time value being a function of time the clutch has been unapplied and temperature. A signal indicative of an amount of engine RPM flare after the transmission executes the requested shift is received and a modified maximum fill time value is determined as a function of this flare. The modified maximum fill time value is stored as a replacement for the maximum fill time value for use with a subsequent transmission shifts using this clutch, and reduces an amount of air in the control circuit and an amount of flare with subsequent transmission shifts.