A transmission includes an input shaft coupled to a prime mover, a countershaft, main shaft, and an output shaft, with gears between the countershaft and the main shaft. A shift actuator selectively couples the input shaft to the main shaft by rotatably coupling gears between the countershaft and the main shaft. The shift actuator is mounted on an exterior wall of a housing including the countershaft and the main shaft. An integrated actuator housing includes a single external power access for the shift actuator. A controller interprets controls the shift actuator with actuating and opposing pulses, and interprets a shaft displacement angle, determines if the transmission is in an imminent zero or zero torque region, and performs a transmission operation in response to the transmission in the imminent zero or zero torque region.

A pneumatic clutch actuator is described herein. The pneumatic clutch actuator includes a piston housing and a piston slidably received within the piston housing and configured to selectively change a clutch state between an engaged state and a disengaged state. The piston includes a self-adjustment mechanism that is configured to adjust an axial length of the piston. The self-adjustment mechanism includes a position locking assembly that includes a locking member and a positioning member. The locking member includes a plurality of locking flanges spaced along an outer surface of the locking member. The positioning member includes a plurality of positioning slots that are spaced along the positioning member. The position locking assembly is positionable between an unlocked state with the locking member spaced a distance from the positioning member, and a locked state with at least one locking flange inserted into a corresponding positioning slot.

A transmission includes an input shaft coupled to a prime mover, a countershaft, main shaft, and an output shaft, with gears between the countershaft and the main shaft. A shift actuator selectively couples the input shaft to the main shaft by rotatably coupling gears between the countershaft and the main shaft. The shift actuator is mounted on an exterior wall of a housing including the countershaft and the main shaft. A controller controls the shift actuator utilizing an actuating pulse and an opposing pulse.

Method for determining a kisspoint of a clutch. A method is provided of determining a kisspoint of a clutch in a driveline of a vehicle comprising a. increasing a target clutch pressure of a clutch piston up to a first predetermined test target pressure, b. increasing the target clutch pressure up to an upper target pressure and subsequently keeping the target clutch pressure stable for a predetermined time interval, c. monitoring a parameter indicative for the filling of the clutch piston, e.g. the rotational speed of a pump, during the predetermined time interval, d. repeating steps a., b., and c. for at least one further predetermined test target pressure, and e. determining the kisspoint based on the monitored parameter indicative for the filling of the clutch piston.

A spring retainer and a stabilizer for securing a solenoid in a transmission fluid valve body, the valve body having a pair of bores therein collinear with one another and collinear with a movable valve stem, and a slot in the valve body between the bores. The retainer has an inverted U-shaped body having front and rear walls each having a top and a pair of depending legs defining free ends. The front and rear walls are connected at their free ends at a bend. The stabilizer has an inverted U-shaped body corresponding to the spring retainer body and is positioned in the spring retainer between the front and rear walls. A method for stabilizing a solenoid in a valve body is also disclosed.

A transmission includes an input shaft coupled to a prime mover, a countershaft, main shaft, and an output shaft, with gears between the countershaft and the main shaft. The shift actuator is mounted on an exterior wall of a housing including the countershaft and the main shaft. A shift control circuit operates a shift actuator using a first opposing pulse command and a first actuating pulse command, and releases pressure with shift actuating and opposing volumes of the shift actuator upon determining a shift completion event.

A transmission includes an input shaft coupled to a prime mover, a countershaft, main shaft, and an output shaft, with gears between the countershaft and the main shaft. A shift actuator selectively couples the input shaft to the main shaft by rotatably coupling gears between the countershaft and the main shaft. The shift actuator is mounted on an exterior wall of a housing including the countershaft and the main shaft. An integrated actuator housing includes a single external power access for the shift actuator. A controller interprets a shaft displacement angle, determines if the transmission is in an imminent zero or zero torque region, and performs a transmission operation in response to the transmission in the imminent zero or zero torque region.

Methods of repairing a torque converter that enable the continued use of a torque converter and result in a repaired torque converter with a higher-strength and more durable construction. In some examples, a backing ring can be replaced with a replacement backing ring that includes a spline ring for replacing the function of a cover spline ring. In some examples, a method of repairing a torque converter can be improved by providing a replacement backing ring with a radial protrusion for locating the backing ring on the cover, and a method of determining an axial location of the radial protrusion.

A coupling for an AWD vehicle comprises a disc package with alternate discs, which are connected for rotation with, but are axially movable in relation to an ingoing and an outgoing axle, respectively, of the coupling, and a hydraulic piston for pressing the disc package together under the action of hydraulic pressure, hereby establishing a connect mode, in which the ingoing axle is connected to the outgoing axle. A coupling slack adjuster is provided for mechanically establishing a rest position for the hydraulic piston in a disconnect mode, in which a predetermined slack in the disc package is established, irrespective of the wear of the discs.

A transmission includes an input shaft coupled to a prime mover, a countershaft, main shaft, and an output shaft, with gears between the countershaft and the main shaft. A shift actuator selectively couples the input shaft to the main shaft by rotatably coupling gears between the countershaft and the main shaft. The shift actuator is mounted on an exterior wall of a housing including the countershaft and the main shaft. A controller controls the shift actuator utilizing an actuating pulse and an opposing pulse.