An electronic locking differential includes a lock ring and a coil that moves the lock ring to engage gears of the electronic locking differential, an energy storage capacitor that powers the coil during at least a portion of engagement of the lock ring with the gears, and a controller. The controller charges the energy storage capacitor to a first predefined voltage prior to the engagement.

A torque limiter device includes an input shaft having a first contact surface and an output shaft having a second contact surface. The input and output shafts are operable in an engaged position wherein the contact surfaces are brought into mechanical engagement, and a disengaged position wherein the contact surfaces are separated. A biasing mechanism provides a bias force that mechanically biases the input and output shafts in one of the positions and sets a threshold torque. An electromagnet is arranged to selectively provide an electromagnetic force that opposes the bias force when an activation current is supplied. A rotation sensor arrangement measures a respective rotation of the input shaft and of the output shaft. A controller determines a difference in rotations of the shafts and selectively supply the activation current to the electromagnet so as to disengage the input and output shafts when the rotation difference exceeds a threshold.

The present document relates to a method of disengaging a clutching device. The method comprises sweeping an output torque of an electric motor drivingly connected to the clutching device such that a torque transmitted by the clutching device vanishes at least temporarily during the sweep, and disengaging the clutching device during the sweep. The present document further relates to an electric driveline for carrying out the method.

Methods and systems for a locking differential are provided. The locking differential system includes an electromagnetic solenoid actuator configured to induce locking and unlocking of the differential and a circuit board assembly designed to programmatically control the locking and unlocking functionality. The circuit board assembly includes a multi-sensor sub-assembly having two or more sensor configured to monitor a position of the electromagnetic solenoid actuator.

The disclosure relates to a clutch assembly for a manual transmission of a motor vehicle, having an axially running transmission input shaft which, by way of a clutch having a central release mechanism disposed on the transmission input shaft, is able to be coupled to a motor output shaft. The transmission input shaft has at least one ferromagnetic measuring portion. The magnetization of the ferromagnetic measuring portion is able to be influenced in a magnetoelastic manner by a torsion of the transmission input shaft. Portions of the central release mechanism surround the at least one measuring portion and has a sensor device which is specified for measuring a variable as a function of the magnetization of at least one measuring portion.

Methods and systems are provided for an electromagnetic pulse disconnect assembly. In one example, an electromagnetic disconnect assembly includes an electromagnetic coil assembly including an electromagnetic coil, an armature cam including an annular ring and a plurality of bidirectional cam ramps extending in an axial direction from the annular ring, where the annular ring is adapted to have face-sharing contact with the electromagnetic coil assembly when the electromagnetic coil is energized and be spaced apart from the electromagnetic coil assembly when the electromagnetic coil is de-energized, and a cam follower a plurality of radially extending guides arranged around a circumference of the cam follower and spaced apart from one another via a plurality of elongate apertures, each of the plurality of elongate apertures adapted to receive one of the plurality of bidirectional ramps of the armature cam. The assembly may further include a latching system.

A method of disengaging an axle disconnect system including providing an actuator having a coil (214) at least partially surrounded by a housing (220), an armature (216) located within the housing and the coil, where the armature is capable of actuating between a first and second position, and at least one of the housing and the armature is part of a magnetic circuit. Applying a current to the coil and actuating the armature from the first position to the second position. Developing an uninterrupted magnetic flux through the magnetic circuit and stopping application of the current to the coil. Permitting the magnetic flux through the magnetic circuit to continue in its uninterrupted state and maintain the armature in the second position. Applying an alternating current, having decreasing amplitude over time, to the coil to dissipate the magnetic flux through the magnetic circuit.

A positive-locking clutch for a motor vehicle comprises a coupling element with a toothing, a rotatable counterpart element with a counterpart toothing, and an electromagnetic actuator. The coupling element can be moved by means of the electromagnetic actuator between a disengaged position and an engaged position, and wherein the toothing of the coupling element is meshed with the counterpart toothing of the counterpart element in the engaged position. Even after the engaged position of the coupling element has been fully reached, a backlash is provided between the toothing of the coupling element and the counterpart toothing of the counterpart element.

A method to estimate an amount of force in a clutch pack of a clutch actuation system. The method includes engaging an actuation motor to apply a set point force to the clutch pack and monitoring a position of the actuation motor when the set point force is applied. Additionally, the method includes determining one or more clutch clamping curves and one or more clutch releasing curves based on a relationship between the position of the actuation motor and an amount of torque applied by the actuation motor at position of the actuation motor. The method further includes modeling one or more frictional characteristics of the clutch actuation system and estimating an amount of clamping and releasing force within the clutch pack by using a control unit. The amount of torque applied to the clutch pack between the clutch clamping and releasing curves at the set point force is maintained.

Methods and systems for a locking differential are provided. The locking differential system includes an electromagnetic solenoid actuator configured to induce locking and unlocking of the differential and a circuit board assembly designed to programmatically control the locking and unlocking functionality. The circuit board assembly includes a multi-sensor sub-assembly having two or more sensor configured to monitor a position of the electromagnetic solenoid actuator.