A magnetic brake for a motor uses the magnetic force on the surface of a flux concentrating rotor to pull a flexible brake spring or friction sheet into friction contact with the rotor. An electromagnetic stator pulls the flexible brake spring or friction sheet away from the rotor when it is energized. The brake spring may be a variable thickness around the circumference in a radial flux motor or radially in an axial flux motor and is thicker near where it is fixed to the housing. The brake spring may be split so it can clamp down on the rotor symmetrically. The OD of the brake spring may be closer to the surrounding stator near the fixed section of the brake spring so the air gap to the brake stator is smaller and the gap to the rotor and the ID of the brake spring is larger to allow the brake stator to pull on this area with greater force initially when it is energized to disengage the brake.

A grommet for a heat shield may comprise a radially outward surface and a radially inward surface opposite the radially outward surface. A plug opening may be formed in the radially outward surface. An exterior radial surface may extend from the radially outward surface to the radially inward surface. A shield groove may be formed in the exterior radial surface. An inward protrusion may extend radially inward from the radially inward surface.

A brake stack is disclosed. The brake stack comprises a first stator, a second stator, and a first rotor disposed between the first stator and the second stator. The brake stack further comprises a first spring disposed between the first stator and the second stator. The first spring is disposed radially inward of the first rotor. The first spring is disposed axially between the first stator and the second stator. The first spring is configured to partially compress when a force applied to a pressure plate of the brake stack is less than a threshold force.

An article includes a structural core, one or more friction pads, and a plurality of elongated fasteners. The structural core includes two core surfaces and a plurality of pockets extending between the core surfaces. Each friction pad includes a pad surface and a friction surface opposite the pad surface. Each pad surface includes a planar pad surface configured to contact the core surface and a plurality of bosses extending from the first planar pad surface and including a bore. Each planar pad surface is at least about 50% of a surface area of the respective first and second pad surfaces. The plurality of bosses engages with the plurality of pockets to position the respective first and second friction pads relative to the structural core. The plurality of elongated fasteners passes through bores of corresponding bosses of friction pads to fasten the friction pads to the structural core.

A torque barrel for use with a brake system may comprise a torque barrel having a cylindrical structure including an inner surface, an outer surface, a first opening at a first end, and a second opening at an opposing second end; and a longitudinal hole disposed through the outer surface of the barrel between a first spline of the plurality of splines and a second spline of the plurality of splines.

The invention relates to a method for attenuating vibrations of an aircraft wheel/brake assembly arising during braking, the brake comprising rotor discs (2b) rotationally driven with the wheel by means of bars (5) secured to the wheel and engaging in notches (3b) of the rotor discs, and stator discs (2a) which are kept rotationally immobile by means of tenons (5) secured to a torque tube (1) of the brake and engaged in notches (3a) of the stator discs, the notches having flanks that are protected by brackets (7). The method involves selecting bracket/tenon pair and/or bracket/bar pairs with a coefficient of friction less than or equal to 0.6.

A wet brake system, a method therefor, and a vehicle including such system, the system comprising: a housing enclosing a brake compartment, at least one friction plate rotatably disposed within the brake compartment, at least one separator plate disposed within the brake compartment, coupled to the housing and configured to be frictionally engaged with the at least one friction plate for braking the at least one friction plate, the at least one friction plate and the at least one separator plate configured to be at least partially submersed in a liquid held within the brake compartment, and a liquid reservoir, wherein a drain port is arranged such that the at least one friction plate when rotating is configured to convey liquid held within the brake compartment to the liquid reservoir via the drain port and a drain channel for draining the brake compartment.

An article includes a structural core, one or more friction pads, and a plurality of elongated fasteners. The structural core includes two core surfaces and a plurality of pockets extending between the core surfaces. Each friction pad includes a pad surface and a friction surface opposite the pad surface. Each pad surface includes a planar pad surface configured to contact the core surface and a plurality of bosses extending from the first planar pad surface and including a bore. Each planar pad surface is at least about 50% of a surface area of the respective first and second pad surfaces. The plurality of bosses engages with the plurality of pockets to position the respective first and second friction pads relative to the structural core. The plurality of elongated fasteners passes through bores of corresponding bosses of friction pads to fasten the friction pads to the structural core.

A dust retainer for a brake system comprising a retainer receptacle mounted integrally to one or more components of the brake assembly, wherein the retainer receptacle comprises a drum have first and second open ends, one open end being secured to a component of the brake system and the other open end being closed by a dust retainer cap, the drum defining a space within which a brake disk of the brake system is located, in use, wherein removal of the dust retainer cap allows the brake disk to be removed from the open end of the retainer drum, and a removable drawer integrated in the drum. A fastening means to removably secure brake components to each other is also disclosed.

A method of making a brake assembly using recycled friction disks may comprise removing a first friction disk from a worn brake assembly, removing a portion of the first friction disk to reduce a thickness of the first friction disk, and incorporating a previously unused friction disk and the first friction disk into a brake assembly comprising unworn rotor disks made of a first material. The previously unused friction disk and the first friction disk may comprise a second material different from the first material. The thickness of the first friction disk may be different from a thickness of the previously unused friction disk.