A wheel end assembly includes a brake rotor that is rotatable about an axis and a tone ring that is secured to the brake rotor. The brake rotor includes a protrusion that extends into a brake rotor opening. The tone ring includes a recess that receives the protrusion to restrict rotational movement of the tone ring with respect to the brake rotor.

Brake discs, systems, and methods may include a brake disc and a brake drum. In various embodiments, the brake disc includes a central hub, configured to engage with an axial shaft. The brake disc includes protrusions, each of which is coupled to the central hub and extends perpendicularly from the central hub. The brake disc includes expansion components, each of which is coupled to the central hub at two locations. Each expansion component surrounds an outer periphery of one of the protrusions. The expansion components define a segmented periphery configured as a braking surface. The brake drum is configured to have an inner diameter that is larger than an outer diameter of the brake disc. The outer diameter of the brake disc is defined by the segmented periphery, such that an inner surface of the brake drum is concentric around the segmented periphery of the brake disc.

A carbon/carbon brake disk is provided. The carbon/carbon brake disk may comprise a carbon fiber, wherein the carbon fiber is formed into a fibrous network, wherein the fibrous network comprises carbon deposited therein. The carbon fiber may undergo a FHT process, wherein micro-cracks are disposed in the carbon fiber. In various embodiments, the micro-cracks may be at least partially filled with un-heat-treated carbon via a final CVD process, wherein the final CVD process is performed at a temperature in the range of up to about 1,000 C. (1,832 F.) for a duration in the range from about 20 hours to about 100 hours. In various embodiments, the un-heat-treated carbon may be configured to prevent oxygen, moisture, and/or oxidation protection systems (OPS) chemicals from penetrating the carbon/carbon brake disk. In various embodiments, the final CVI/CVD process may be configured to increase the wear life of the carbon/carbon brake disk.

Provided is a disc brake including a brake caliper. The brake caliper has a first bridge part positioned on a first pin disposition part side and on which a sprue mark formed at the time of casting a caliper main body part is provided, and a second bridge part positioned on a second pin disposition part side. The brake caliper has a shape in which a moment of inertia of area of the caliper main body part on the first bridge part side is larger than a moment of inertia of area of the caliper main body part on the second bridge part side when the caliper main body part is divided by a straight line that bisects a line segment connecting a center of the first pin disposition part and a center of the second pin disposition part when viewed from an axial direction of a disc.

A wheel end assembly includes a brake rotor that is rotatable about an axis and a tone ring that is secured to the brake rotor. The brake rotor includes a protrusion that extends into a brake rotor opening. The tone ring includes a recess that receives the protrusion to restrict rotational movement of the tone ring with respect to the brake rotor.

Components for an automatic motor vehicle transmission including a band brake drum, a clutch housing or hub having a seal surface or a clutch housing or hub utilized in a friction clutch assembly having a spline set. All of these components are fabricated of aluminum and the outer surface of the band brake drum, the housing or hub sealing surface and the area of the spline set includes a thin coating of a thermally sprayed steel material. The thermally sprayed steel material may be a low carbon steel such as SAE 1008 or 1010, a similar alloy, iron or other metal. The resulting components thus exhibit the weight saving of aluminum while providing excellent service life due to the enhanced strength and wear resistance provided by the thermally sprayed steel coating.

Brake discs, systems, and methods may include a brake disc and a brake drum. In various embodiments, the brake disc includes a central hub, configured to engage with an axial shaft. The brake disc includes protrusions, each of which is coupled to the central hub and extends perpendicularly from the central hub. The brake disc includes expansion components, each of which is coupled to the central hub at two locations. Each expansion component surrounds an outer periphery of one of the protrusions. The expansion components define a segmented periphery configured as a braking surface. The brake drum is configured to have an inner diameter that is larger than an outer diameter of the brake disc. The outer diameter of the brake disc is defined by the segmented periphery, such that an inner surface of the brake drum is concentric around the segmented periphery of the brake disc.

Components for an automatic motor vehicle transmission including a band brake drum, a clutch housing or hub having a seal surface or a clutch housing or hub utilized in a friction clutch assembly having a spline set. All of these components are fabricated of aluminum and the outer surface of the band brake drum, the housing or hub sealing surface and the area of the spline set includes a thin coating of a thermally sprayed steel material. The thermally sprayed steel material may be a low carbon steel such as SAE 1008 or 1010, a similar alloy, iron or other metal. The resulting components thus exhibit the weight saving of aluminum while providing excellent service life due to the enhanced strength and wear resistance provided by the thermally sprayed steel coating.

A wheel hub and brake rotor assembly is disclosed which is resistant to corrosion via cathodic protection. One or more sacrificial anodes may be mounted on the hub and/or the rotor.

A parking brake apparatus is provided for a vehicle including a vehicle drive train that extends between a vehicle propulsion engine and a vehicle wheel. The parking brake apparatus comprises a wheel drum located away from the vehicle wheel and fixedly attached to a drivetrain shaft that extends along a portion of the vehicle drive train between the vehicle propulsion engine and the vehicle wheel. The parking brake apparatus also comprises activatable drum brake components disposed in an interior chamber of the wheel drum. When activated, the drum brake components apply a clamping force to the wheel drum to prevent the wheel drum and the drivetrain shaft fixedly attached thereto from rotating and thereby preventing the vehicle wheel from rotating to provide the vehicle with a parking brake functionality.