F16D69/023

Full carbon-ceramic axle-mounted brake disc

A full carbon-ceramic axle-mounted brake disc is disclosed, including a disc hub and a plurality of friction discs sleeved on the disc hub and coaxially stacked. The plurality of friction discs and the friction discs and the disc hub are locked and connected integrally through connecting structures. The friction discs are made of a carbon-ceramic composite material and are composed of heat dissipation reinforcing ribs arranged radially on a disc face and a back face, the heat dissipation reinforcing ribs between the stacked friction discs being in contact with each other on a one-to-one basis. Radial heat dissipation channels are formed on two sides of the heat dissipation reinforcing rib, and a connecting groove connecting the radial heat dissipation channels on the two sides is formed between the heat dissipation reinforcing ribs.

Wear liner manufacturing systems and methods

A method of manufacturing a plurality of wear liner segments may comprise selecting a number of wear liner segments for a wear liner assembly. The wear liner assembly may be annular in shape. The number of wear liner segments may selected based on minimizing a waste portion of a textile board and/or maximizing a production capacity of a plurality of the wear liner assembly.

Preform for making a component of a braking system
11473637 · 2022-10-18 · ·

A preform for making a component of a braking system having a fibre-reinforced ceramic composite material, obtained by forming and subsequent pyrolysis of a pre-preg is described. Also described is a component of a braking system made wholly or in part from the preform, and a method for making a preform in a fibre-reinforced ceramic composite material.

High temperature oxidation protection for composites

Systems and methods for forming an oxidation protection system on a composite structure are provided. In various embodiments, an oxidation protection system disposed on a substrate may comprise a boron-silicon-glass layer formed directly on the composite structure. The boron-silicon-glass layer may comprise a boron compound, a silicon compound, and a glass compound.

Hub-hub connection for a power unit
11598257 · 2023-03-07 · ·

The invention relates to a power unit, in particular for a hybrid vehicle, including a reciprocating-piston engine and at least one generator drivingly connected to the engine, wherein the engine has at least two pistons guided in at least two cylinders in a tandem arrangement, and two crankshafts, which are connected to the pistons by connection rods that run in opposite directions, and are mechanically coupled in the same phase. The engine includes a hub-hub connection with a first connection joining a first hub to a second hub such that an angular position between the first hub and the second hub is continuously adjustable on installation. The hub-hub connection also has a second connection in the form of a connection disk configured, dimensioned and arranged with support surfaces, on each of which the first hub and the second hub rest. The connection disk has a matrix with hard material elements embedded therein, in particular diamond chips, which are arranged in the support surfaces for frictional engagement of the hubs.

High temperature oxidation protection for composites

An oxidation protection system disposed on a substrate is provided, which may comprise a boron layer comprising a boron compound disposed on the substrate; a silicon layer comprising a silicon compound disposed on the boron layer; and at least one sealing layer comprising monoaluminum phosphate and phosphoric acid disposed on the silicon layer.

FRICTION MATERIAL
20220325767 · 2022-10-13 ·

A friction material presents a friction-generating surface and a bonding surface opposite the friction-generating surface. The friction material includes unbranched fiber having a diameter of from 0.5 to 50 μm and a length of from 0.2 to 15 mm, branched fiber having a diameter of from 1 to 50 μm, and a resin disposed throughout the friction material. The friction material is substantially free of particles and defines a plurality of pores having a pore size distribution with a D10 value of from 5 to 15 μm, a D50 value of from 15 to 30 μm, and a D90 value of from 30 to 60 μm.

METHOD FOR DENSIFYING COMPOSITE MATERIALS

A method for densifying one or more porous substrates with pyrolytic carbon by chemical vapour infiltration, includes admitting, at the inlet of the densification furnace, a reactive gaseous phase including at least one pyrolytic carbon precursor; reacting at least a fraction of the reactive gaseous phase with the porous substrate or substrates; extracting, at the outlet of the densification furnace, gaseous effluents originating from the reactive gaseous phase; reintroducing, with the reactive gaseous phase admitted at the inlet of the densification furnace, at least a fraction of the gaseous effluents extracted at the outlet of the furnace, wherein the fraction of the gaseous effluents introduced with the reactive gaseous phase includes at least one polyaromatic hydrocarbon compound.

HIGH TEMPERATURE OXIDATION PROTECTION FOR CARBON-CARBON COMPOSITES
20230150884 · 2023-05-18 · ·

A method for forming an oxidation protection system on a composite structure may comprise: applying a ceramic layer slurry to the composite structure, wherein the ceramic layer slurry comprises aluminum and silicon in a solvent or carrier fluid; and heating the composite structure in an environment comprising nitrogen gas and oxygen gas to form a ceramic layer on the composite structure, wherein the ceramic layer comprises aluminum nitride and alumina.

System and method for multiple surface air jet needling
09850606 · 2017-12-26 · ·

An air entanglement system having a housing, a first rotatable surface disposed with the housing, and a second rotatable surface disposed with the housing proximate the first rotatable surface is described herein. The first rotatable surface may comprise a first plurality of air jets configured to air entangle a preform in situ. The second rotatable surface may be disposed with the housing proximate the first rotatable surface. The second rotatable surface may comprise a second plurality of air jets configured to air entangle the preform in situ. The air entanglement system may be configured to achieve negative pressure in response to being under suction.