A system and method for ceramic doping of carbon fiber materials is disclosed. A carbon fiber preform may be made of carbonized oxidized PAN fibers and may be placed in contact with a nanoparticle suspension having nanoparticles and a dispersion medium. The nanoparticles may impregnate the carbon fiber preform, causing it to become a doped carbon fiber preform. The doped carbon fiber preform may be densified. The doped carbon fiber preform may be densified by conventional CVI processing techniques. The doped carbon fiber preform may be densified by thermal gradient CVI.

A friction material composition includes a binder, organic filler, inorganic filler and fiber reinforcement, and does not contain copper or contains copper in an amount of 0.5 mass % or less. The inorganic filler is one or more selected from y alumina having an average particle size of 10 nm to 50 μm, dolomite having an average particle size of 1 to 20 μm, calcium carbonate having an average particle size of 1 to 20 μm, magnesium carbonate having an average particle size of 1 to 20 μm, manganese dioxide having an average particle size of 1 to 20 μm, zinc oxide having an average particle size of 10 nm to 1 μm, magnetite having an average particle size of 1.0 μm or less, cerium oxide having an average particle size of 0.5 to 5 μm, and zirconia having an average particle size of 5 to 50 nm.

A water entanglement system having a first rotatable surface comprises a first water jet which may be configured to water-entangle a preform in situ. The water-entanglement system may comprise a second rotatable surface disposed proximate the first rotatable surface. The second rotatable surface may comprise a second water jet configured to water-entangle the preform in situ. The first rotatable surface may be oriented substantially parallel to the second rotatable surface.

A carbon-carbon composite preform including a plurality of layers including carbon fibers or carbon-precursor fibers, the layers include a first exterior layer defining a first major surface, a second exterior layer defining a second major surface, and at least one interior layer disposed between the first exterior layer and the second exterior layer, the at least one interior layer having a peripheral region that forms a portion of an outer surface of the preform. The preform includes needled fibers, where at least some needled fibers extend through two or more layers. The preform has an exterior region and a core region, where the exterior region includes at least the peripheral region of at least one interior layer. The needled fibers define a first needled fiber number density (NFND) in the exterior region and a second greater NFND in at least a portion of the core region.

The present disclosure describes brake rotor preforms and brake pads configured to reduce fracturing and failure of brake rotors by distributing the axial force applied during braking across butt joints between abutting segments of preforms and rotors manufactured therefrom. The preforms comprise a spiral annular structure formed about a longitudinal axis from a plurality of carbon fiber precursor tow segments having a partial annular shape. Each segment is asymmetrical when viewed in the longitudinal axis direction and configured so planes defined by the segment's ends are never coplanar with planes extending radially from the longitudinal axis. The brake pads have a partial annular shape and ends adapted to prevent planes defined by the ends from being coplanar during use with a plane extending radially from a brake rotor longitudinal axis.

A method of cooling an aircraft brake including a brake pack and a reservoir in the form of a removable cartridge containing a coolant. The method includes vaporizing the coolant using heat energy from the brake pack.

[OBJECT]

The present invention provides a friction material used for a disc brake pad, which is manufactured by forming a non-asbestos-organic (NAO) friction material composition, which is able to suppress an occurrence of noise just before a vehicle stops, while satisfying laws and regulations relating to the required amount of the content of the copper component.

[MEANS TO SOLVE THE PROBLEM]

The friction material for the disc brake pad is manufactured by forming the NAO friction material composition that is free of the copper component, the friction material composition practically does not include an iron component but includes 15-22 weight % of a non-whisker-like titanate, relative to the total amount of the friction material composition, as a titanate, 15-25 weight % of zirconium oxide with the average particle diameter of 1.0-4.0 μm, relative to the total amount of the friction material composition, as the inorganic friction modifier, and 4-6 weight % of cleavable mineral particles, relative to the total amount of the friction material composition, as the inorganic friction modifier.

A brake apparatus (1) and method of operating the apparatus are disclosed. The apparatus (1) has a plurality of brake elements (2, 3, 4, 5, 6) with a combined thickness of Y. At least one of the brake elements (2, 3, 4, 5, 6) has a wear portion (22a, 22b) for tribological interaction with a wear portion (52b, 62a) of an adjacent element (5, 6) and is formed in two separable parts (21a, 21b) having thicknesses A.sub.1 and A.sub.2. The method includes operating an actuator (8) at an actuation extension length less than a maximum actuation extension length to cause the wear portions (22a, 22b, 52b, 62a) of the brake elements (2, 5, 6) to tribologically engage and thereby wear. This tribological engagement is such that as the elements (2, 5, 6) wear to a combined thickness of less than Y the extension length of the actuator is increased. A spacer (23) is inserted between the two parts (21a, 21b) of the brake element (2) to cause the wear portions (22a, 22b, 52b, 62a) to be tribologically engagable at a actuation extension length less than the increased actuation extension length.

In order to achieve lightness and improve hardness of a brake disk, and minimize weight and improve productivity through an improvement of a coupling structure of a disk plate and a hub, provided is a method of manufacturing a brake disk including a disk plate, which provides a friction surface and is formed with a hole at a center, and a hub, which is coupled to the hole formed at the center of the disk plate, the method including: preparing a disk plate; preparing a hub in the form of a flat plate; positioning the hub in the form of the flat plate on one surface of the disk plate; and bonding the disk plate and the hub by an interference fit.

A brake module for a drive system, in particular for doors, including at least one thrust washer and at least one brake disc, wherein the at least one thrust washer and the at least one brake disc each have at least one friction surface rubbing against each other during braking operation is provided. The embodiments also relate to a drive system, in particular for doors, including such a brake module. The embodiments further relate to a production method for a brake module of the abovementioned type. Known brake modules have a high variation in the braking force on the one hand in the course of their service life and on the other hand as a function of the temperature.