A method of fabricating a brake component is disclosed. In various embodiments, the method includes preparing a mixture comprising a chopped fiber material, a boron-based powder and a binder; applying a pressure to the mixture while in a die to form a preform; and densifying the preform via a chemical vapor infiltration process to form a densified component.

A brake disk may comprise a friction disk formed of at least one of a carbon fiber-ceramic matrix composite material or a carbon fiber-carbon matrix composite material. A first surface of the friction disk defines a first recess. A first ceramic insert comprising ceramic powder may be located in the first recess.

Power transmission systems are provided that include polycrystalline diamond power transmission surfaces that are engaged with diamond solvent-catalyst power transmission surfaces. The power transmission systems may be or include gears, universal joints, or other power transmission systems or components.

A sliding spline shaft device of the present invention includes a male spline and a female spline that is fitted to the male spline in an axially slidable manner, and at least one of the splines has a surface processed layer. The surface processed layer includes an undercoat layer, an intermediate layer containing phosphate, and a topcoat layer containing solid lubricant, in this order. The undercoat layer contains iron nitride and/or iron carbide. Thus, the surface of a base material has high hardness. As a result, microscopic deformation of the sliding surface is reduced, and increase in a real contact area is suppressed, whereby stick-slip is prevented.

A system, and associated method, for reducing oxidation of a friction disk may include a braking assembly comprising the friction disk and a coolant loop coupled to the braking assembly, with the coolant loop being configured to circulate liquid coolant from the braking assembly. That is, the coolant loop may be configured to reduce the temperature of the braking assembly, thus reducing the rate/extent of oxidation of the friction disks and potentially enabling the concentration of oxygen around the braking assembly to be reduced.

A method of pitch infiltration of a densified preform may comprise disposing a pitch on a densified preform surface; heating the pitch and making the pitch into an anisotropic network structure; guiding the pitch through the densified preform in a predetermined direction; aligning the pitch in a predetermined orientation; and stabilizing the pitch. The method may result in a carbon/carbon part having increase wear life, enhanced oxidation protection, and/or reduced moisture sensitivity.

An article includes a structural core, one or more friction pads, and a plurality of elongated fasteners. The structural core includes two core surfaces and a plurality of pockets extending between the core surfaces. Each friction pad includes a pad surface and a friction surface opposite the pad surface. Each pad surface includes a planar pad surface configured to contact the core surface and a plurality of bosses extending from the first planar pad surface and including a bore. Each planar pad surface is at least about 50% of a surface area of the respective first and second pad surfaces. The plurality of bosses engages with the plurality of pockets to position the respective first and second friction pads relative to the structural core. The plurality of elongated fasteners passes through bores of corresponding bosses of friction pads to fasten the friction pads to the structural core.

In some examples, a brake disc assembly including a single continuous core portion defining a core of the brake disc assembly; and a friction portion adjacent the core portion. The friction portion defines the friction surface of the brake disc assembly during a braking operation. The friction portion includes a carbon composite material. The core portion includes a core material that is not a carbon composite material, and the core portion is configured as a heat sink for the brake disc assembly for heat generated during the braking operation.

A generator for comprising a rotor, an inner shaft, an outer shaft, and an actuation means. The inner shaft is at least partially disposed inside the outer shaft. The inner shaft is coupled to the outer shaft by means of a translatable drive connection. The actuation means is configured to actuate the second shaft towards a retracted position. The translatable drive connection is configured to allow a transfer of torque between the first and second shafts, and enables movement of the second shaft, relative to the first shaft, along its axis of rotation from an extended, position to a retracted position, such that an input portion of the second shaft can be at least partially retracted in a retraction direction towards the rotor upon activation of the actuation mechanism. A disconnect mechanism disposed on the second shaft can therefore be disconnected upon retraction of the second shaft.

A full carbon-ceramic axle-mounted brake disc is disclosed, including a disc hub (2) and a plurality of friction discs (1) sleeved on the disc hub (2) and coaxially stacked. The plurality of friction discs (1) and the friction discs (1) and the disc hub (2) are locked and connected integrally through connecting structures. The friction discs (1) are made of a carbon-ceramic composite material and are composed of heat dissipation reinforcing ribs (11) arranged radially on a disc face (10) and a back face, the heat dissipation reinforcing ribs (11) between the stacked friction discs being in contact with each other on a one-to-one basis. Radial heat dissipation channel (12) are formed on two sides of the heat dissipation reinforcing rib (11), and a connecting groove (13) connecting the radial heat dissipation channels (12) on the two sides is formed between the heat dissipation reinforcing ribs (11). The full carbon-ceramic axle-mounted brake disc has the advantages of a simple structure, excellent heat dissipation effects, reliable connection, high structural strength, convenient maintenance, and a light weight, and reduces the energy consumption and maintenance costs of a transport vehicle while ensuring reliable braking.