Aluminum alloys, in particular Al magnesium or Al titanium alloys, are suitable as corrosion protection media in friction linings for automotive brakes and couplings, and serve as a replacement for zinc metal or zinc compounds in such linings.

A boot for a shaft assembly joint and method of construction thereof are provided. The boot has a flexible hollow wall extending about a central axis between a first end and a second end. The first end has a skirt portion configured for snug engagement with an outer surface of a housing of the constant velocity joint and the second end has a neck portion configured for snug engagement with an outer surface of a shaft extending away from the constant velocity joint. At least one of the skirt portion and the neck portion has interior surface formed of a first material having a first coefficient of friction and an exterior surface formed of a second material having a second coefficient of friction, the first coefficient of friction being greater than the second coefficient of friction.

A brake assembly for use in a disc brake mechanism of a vehicle. The brake assembly includes an aluminum ceramic composite rotor connected to a central aluminum hub. The rotor includes projections extending radially inward toward the hub and engaging with through holes in the hub. The projections extend through the through holes to connect the rotor to the hub. The engagement between the projections and the through holes allows for radial movement of the projections relative to the through holes, which radial movement may be caused by thermal expansion of the rotor from heat generated during a breaking operation.

The present application discloses a high-performance metal matrix composite (MMC) vehicle braking component, two methods of making a porous ceramic insert, a method of making an MMC comprising a porous ceramic insert, and a method of making an MMC not comprised of a porous ceramic insert. In one exemplary embodiment the porous ceramic insert is comprised of a ceramic compound and a sacrificial insert. In another exemplary embodiment the porous ceramic insert is comprised of one or more ceramic compounds and one or more ceramic preforms. The high performance MMC vehicle braking component has two distinct friction portions that extended from the outer surfaces to the thermal management portion of the high performance MMC vehicle braking component.

A friction material, such as those belonging to the NAO or LS classes. The friction material is substantially free from copper and includes non-spherical particles in the form of powders and/or fibres each constituted by a preferably ferrous metallic core and by an at least partial coating of core formed at least partially or totally by tin and/or tin compounds, such as intermetallic Fe—Sn compounds.

A boot for a shaft assembly joint and method of construction thereof are provided. The boot has a flexible hollow wall extending about a central axis between a first end and a second end. The first end has a skirt portion configured for snug engagement with an outer surface of a housing of the constant velocity joint and the second end has a neck portion configured for snug engagement with an outer surface of a shaft extending away from the constant velocity joint. At least one of the skirt portion and the neck portion has interior surface formed of a first material having a first coefficient of friction and an exterior surface formed of a second material having a second coefficient of friction, the first coefficient of friction being greater than the second coefficient of friction.

An actuator includes a first ball-ramp plate, a second ball-ramp plate, and a plurality of balls. The first ball-ramp plate is formed of compressed powdered metal with ramps having a higher density than at least part of a remainder of the ball-ramp component. A method of manufacturing the actuator includes compacting a metal powder to form a blank of the first ball-ramp plate including an annular body disposed about an axis and a plurality of ramps fixedly coupled to the annular body and spaced circumferentially about the axis, and locally densifying the ramps of the blank by applying force to a ramped surface of each ramp.

A shaped material (1, 1′), for example a disk for a disk brake, preferably a ventilated disk, includes a plurality of layers of material (6) in a spiral shape, overlapping along a development axis (X). Each layer of material (6) it is formed by a fabric (2) predominantly or exclusively made of carbon fibres (8), at least part of the layers being impregnated by an impregnating agent. A method is for the manufacture of a shaped material.

A fibrous preform for forming the fibrous reinforcement of a friction part made of composite material, includes a woven helical fibrous texture defining a superposition of fibrous layers, the texture being needled and having ceramic particles selectively at areas intended to define the rubbing faces of the friction part.

A sintered friction material includes a copper component in an amount of 0.5% by mass or less, a titanate as a matrix, a ceramic material, and a lubricant. A method for manufacturing a sintered friction material includes a step of mixing raw materials including a titanate for forming a matrix, a step of molding the raw materials, and a step of sintering a molded body molded in the molding step. In the method, a sintering temperature in the sintering step is 900° C. to 1300° C.