The disclosed technology generally relates to coatings, and more particularly to metallic alloy coatings for rotors having nanocrystalline grains. In one aspect, a brake rotor comprises a disc-shaped friction area and a coating having a metallic alloy composition formed on the friction area to form a friction surface configured to contact a brake pad. The metallic alloy composition comprises Fe, Cr, B, C, Mn, Si and Mo as alloying elements that are present at concentrations exceeding impurity concentrations, and wherein the coating comprises nanocrystalline grains having an average grain size less than 100 nm.

A method for making a brake disc may include the following steps: a) preparing a brake disc having a braking band provided with two opposite braking surfaces, (b) subjecting at least one of the braking surfaces to a working process adapted to increase the surface roughness thereof; c) nitrocarburizing the braking surface with increased surface roughness to obtain on the surface a nitrocarburized surface layer; (d) depositing on the nitrocarburized surface layer a material in particle form having: —Cr3C2 and NiCr, or —NiCr, Fe, Mo, Co, Mn and Al, which forms a base protective coating; and e) depositing on the base protective coating a material in particle form consisting of WC, Fe, Cr and Al, thus forming a surface protective coating of WC and Fe, Cr and Al.

A universal joint configured to transfer rotational movement from a first shaft to a second shaft at an angle and method of manufacturing the same.

The disclosure relates to a disk (38) for a disk clutch (26) comprising an annular base element (76) which has a toothing (78) with multiple teeth (80) for achieving a rotary driving engagement with a disk carrier (34), wherein the base element (76) has at least one hardened region (96) in which the base element (76) is designed as harder than in the tooth flank regions (98, 100) of the teeth (80). In addition, the disclosure relates to a disk clutch (26) with such a disk (38), a double clutch device (2) with such a disk clutch (26), and a method for producing such a disk (38).

A method of manufacturing a constituent member of a constant-velocity joint includes: performing plastic working; and performing hardening of a material. The plastic working is performed with a material of the constituent member heated to a predetermined working temperature range. The hardening of the material is performed by utilizing heat applied for heating to the working temperature range in performing the plastic working as heat for the hardening of the material and cooling the material after performing the plastic working.

A method for forming a component utilizing ultra-high strength steel and components formed by the method. The method includes the step of providing a flat blank of ultra-high strength 22MnB5 steel. The next step of the method is cold forming the flat blank into an unfinished shape of a component while the blank is in an unhardened state. Then, heating the unfinished shape of the component and generating a spline form thereon. The method proceeds by forming a finished shape of the component using a quenching die resulting in a fine-grained martensitic component material structure and enabling net shape processing to establish final geometric dimensions of the component.

A method for the pretreatment of a friction lining, in particular a dry clutch friction lining, comprising carbon compounds, includes modifying an effective surface of the friction lining by laser radiation in such a way that an oxidation layer containing carbon compounds is created. The pretreatment may be effected by means of laser radiation after hardening of the friction lining. The effective surface may be partially conditioned by means of laser radiation.

A brake rotor, includes at least one friction element and one adapter element, wherein the brake rotor is configured to rotate about an axis of rotation, wherein the friction element has at least one friction surface and one connection region, wherein the adapter element has an installation region and a transfer region, wherein the installation region is configured for fixing the brake rotor to a hub, wherein the connection region indirectly or directly engages in positively locking fashion in a circumferential direction with the transfer region such that a torque about the axis of rotation can be transferred between the connection region and the transfer region from the friction element to the adapter element.

A constant velocity universal joint is provided which includes an inner ring and an outer ring. A cage is disposed between an outer spherical surface of the inner ring and an inner spherical surface of the outer ring, and has windows in which respective balls are received. The cage has ball contact surface areas with which the balls come into contact, and includes soft portions that are lower in hardness than the ball contact surface areas. The soft portions are formed by local heat treatment at portions of the windows that are kept out of contact with the balls or surface portions around the windows.

Disclosed herein are a tripod joint spider, a method of manufacturing the same, and an alloy steel of the tripod joint spider. The method comprises producing a primary molded article using the alloy steel, producing a secondary molded article, hardening the secondary molded article by means of induction hardening, and producing an end product.