According to one embodiment, a stabilizer manufacturing device includes a first forming unit and a second forming unit. The first forming unit includes a first forming mandrel, a holding member and a first bending roller. The first forming mandrel includes a first forming portion having an arc shape when viewed from above, and a support portion which supports a workpiece. The first bending roller moves along the first forming portion. The second forming unit includes a second forming mandrel, a holding member and a second bending roller. The second forming mandrel includes a second forming portion having an arc shape when viewed from above, and a support portion which supports the workpiece. The second bending roller moves along the second forming portion.

A terminal sealed portion is formed on an end portion of a hollow rod made of steel. An enclosed space is formed on an inner side of the hollow rod. At an end of the enclosed space, a terminal gap is formed. A volatile powdered rust inhibitor is supplied in the enclosed space. As the volatile powdered rust inhibitor is vaporized, the enclosed space is turned into a rust-inhibiting atmosphere. As the vaporized component of the volatile powdered rust inhibitor is adsorbed to an inner surface of the enclosed space, an inner surface rust-inhibiting film is formed. The vaporized component also enters inside the terminal gap, and forms a terminal rust-inhibiting film.

A terminal sealed portion is formed on an end portion of a hollow rod made of steel. An enclosed space is formed on an inner side of the hollow rod. At an end of the enclosed space, a terminal gap is formed. A volatile powdered rust inhibitor is supplied in the enclosed space. As the volatile powdered rust inhibitor is vaporized, the enclosed space is turned into a rust-inhibiting atmosphere. As the vaporized component of the volatile powdered rust inhibitor is adsorbed to an inner surface of the enclosed space, an inner surface rust-inhibiting film is formed. The vaporized component also enters inside the terminal gap, and forms a terminal rust-inhibiting film.

A 3D printed additively manufactured (AM) elliptical bifurcating torsion flexure assembly system includes a base section; elliptical bifurcating torsion springs, each including a bifurcated legs section supported by the base; a bifurcated elliptical torsion spring section contiguous with the bifurcated legs section; and a single upper section contiguous with the elliptical torsion spring section. The single upper section includes a connection component, and the device material includes Hot Isostatic Pressing (HIP) heat-treated Ti6Al4V. The elliptical bifurcating torsion flexure assembly is printed as one part by a 3D additive manufacturing process, and the bifurcation maintains consistent balance while being torqued. The stiffness-spring rate of the device is at least partly controlled by varying cross-sectional shape and diameters by the 3D additive manufacturing printing.

The invention relates to a torsion carrier, particularly a torsion spring, helical spring, drive shaft or balance shaft, which enables significant material and installation space savings compared to the prior art. The torsion carrier consists of a plurality of, but at least two supporting layers lying radially one above the other, each of which consists of at least one spiral coil (1, 3), but preferably of a plurality of spiral coils made of predominantly unidirectional composite fiber material, wherein at least two of the supporting layers have a counterrotating spiral coil orientation relative to one other. An elastic intermediate spacer layer (2) is arranged between adjacent spiral coil layers, by means of which a decoupling of the spiral coil expansions of adjacent spiral coil layers is achieved. This achieves particularly favorable, predominantly single-axis states of stress which allow for a high level of material utilization.

A hollow stabilizer includes a curved part having eight regions defined in a cross section. A first region includes a 90° first part when the center of the inside of the curve is taken to be at 0° and the center of the outside of the curve is taken to be at 180°. A third region includes a 0° third part. A fifth region includes a 270° fifth part. A seventh region includes a 180° seventh part. The radii of curvature of the respective outer surfaces of the third part and the seventh part are larger and the radii of curvature of the respective outer surfaces of the second part and the sixth part are smaller than the radii of curvature of the respective outer surfaces of the fourth part and the fifth part.

A hollow stabilizer includes a curved part having eight regions defined in a cross section. A first region includes a 90° first part when the center of the inside of the curve is taken to be at 0° and the center of the outside of the curve is taken to be at 180°. A third region includes a 0° third part. A fifth region includes a 270° fifth part. A seventh region includes a 180° seventh part. The radii of curvature of the respective outer surfaces of the third part and the seventh part are larger and the radii of curvature of the respective outer surfaces of the second part and the sixth part are smaller than the radii of curvature of the respective outer surfaces of the fourth part and the fifth part.

A torsion bar is provided that is easy, quick, and cost effective to manufacture. The torsion bar may extend along an axis and have a first end and a second end that is spaced from the first end. The torsion bar may have an active section positioned between the first and second ends. The active section may also have a length defined along the axis. A cross-section transverse to the axis may define a contour of the torsion bar where the contour may be uniform along the length of the active section. The contour may define at least one of a polygon and a polygon-like shape.

A torsion bar is provided that is easy, quick, and cost effective to manufacture. The torsion bar may extend along an axis and have a first end and a second end that is spaced from the first end. The torsion bar may have an active section positioned between the first and second ends. The active section may also have a length defined along the axis. A cross-section transverse to the axis may define a contour of the torsion bar where the contour may be uniform along the length of the active section. The contour may define at least one of a polygon and a polygon-like shape.

A stabilizer formed by using a metal bar having a solid structure and configured to reduce a displacement between right and left wheels, including a torsion part extending in a vehicle width direction, being capable of a torsional deformation, and having a diameter of 10 to 32 mm, is provided. The stabilizer has a chemical composition containing at least C: 0.15% by mass or more to 0.39% by mass or less, Mn, B, and Fe, and also has a metal structure 90% or more of which is a martensite structure.