A shock absorber includes a first end configured to be mechanically fastened to a first component, a second end configured to be mechanically fastened to a second component, a main body, a main shaft, and a primary piston. The primary piston configured to move within the main body and further configured to provide a first damping force by movement of a fluid through the primary piston while the main shaft moves a first distance. The shock absorber also includes a deformable solid material arranged in the main body. The primary piston configured to further move within the main body and further configured to provide a second damping force by deforming the deformable solid material after the main shaft moves the first distance.

A body limb protection system includes an outer layer, an inner layer, and a force dampening and defusing structure. The outer layer includes a first material composition and has an exterior surface that includes a substantially planer area. The inner layer includes a second material composition and has a shape corresponding to a body limb portion. The force dampening and defusing structure is positioned between the inner layer and the outer layer. The force dampening and defusing structure has a shape corresponding to a difference between the shapes of the inner and outer layers. The force dampening and defusing structure includes a plurality of components arranged to reduce pressure on the body limb portion when a force is applied to the substantially planer area.

An additively manufactured cushion includes an array of interconnected surface lattice unit cells. The surface lattice unit cells are comprised of a unit cell surface portion configured as a Schoen F-RD minimal surface unit cell, and the unit cell surface portion is comprised of a rigid, flexible, or elastic polymer. In some embodiments, the surface lattice unit cells have an average width of from 1 to 100 millimeters and an average volume fraction of from 5 or 10 percent to 50 or 60 percent.

Implementations described and claimed herein include a cushioning structure and method for manufacturing a cellular cushioning system, which allows for maximum comfort through the compression and shock cycle. Specifically, a cushioning structure comprises void cells formed in an array, which comprise multiple outwardly curved surfaces, with varying radius measurements. Stiffness in the void cells can vary by varying the radii. The outwardly curved surfaces prevent buckling and provide support for high impact by absorbing energy.

An energy absorbing device includes a composite or metallic component having greater than or equal to three walls forming a component channel with a longitudinal length and a polymeric component. The polymeric component has a honeycomb structure with two or more walls defining honeycomb tubes and supported within the component channel with the honeycomb tubes stacked transversely along the longitudinal length of the component channel. Ends of the honeycomb tubes abut the composite or metal component. The composite or metal component, or the polymeric component, has a bending stiffness greater than a bending stiffness of the honeycomb structure. Rocker assemblies and vehicle bodies are also described.

A shock absorber includes a first end configured to be mechanically fastened to a first component, a second end configured to be mechanically fastened to a second component, a main body, a main shaft, and a primary piston. The primary piston configured to move within the main body and further configured to provide a first damping force by movement of a fluid through the primary piston while the main shaft moves a first distance. The shock absorber also includes a deformable solid material arranged in the main body. The primary piston configured to further move within the main body and further configured to provide a second damping force by deforming the deformable solid material after the main shaft moves the first distance.

A vehicle handlebar mounting device and system includes a handlebar clamping assembly, a steering clamping assembly and an isolator. The handlebar clamping assembly having an upper clamp component and a lower clamp component each having protrusions that extend outward from one surface and that are joined together to form a single circular opening for receiving a handlebar. An isolator that is constructed from an impact absorbing material includes a circular-shaped main body having a hollow central channel, a plurality of protrusions extending outward from one end and a plurality of apertures extending through the protrusions. Each of the apertures receiving the plurality of protrusions of the handlebar clamping assembly. The vehicle steering clamping assembly includes a riser and a clamp structure that form a circular opening for receiving the isolator and handlebar assembly.

A invention disclosed a bio-mimicked three-dimensional laminated structure at least comprising a flexible lattice structure, which is characterized in that the flexible lattice structure comprises a plurality of particle units are uniformly disposed and evenly distributed in the X-axis, the Y-axis, and the Z-axis direction and evenly distributed as a lattice matrix of an array grid in an identical plane; wherein each of the particle units is an opened hollow shell or a close shell. The design eliminates the need for support structures and the subsequent post-processing required to remove them. A shell-shaped close cell bio-mimicked three-dimensional laminated structure bio-mimicking a sea urchin shape was introduced for the load-bearing structure application.

An impact-absorbing structure that includes a plurality of interconnected cells forming a sheet, each cell having a sidewall and a longitudinal axis. Each cell may be configured to absorb energy through plastic deformation in response to an applied load, and a sidewall of at least one cell may include a geometric perturbation that is oriented in a direction that is not parallel to the longitudinal axis of the cell. The geometric perturbation may reduce the load required to cause plastic deformation of the cell.