A mounting eye (21) is fastened to a rod by pushing, partially or over an entire periphery, an outer periphery of a joint portion of a mounting eye into an annular groove of the rod. Accordingly, an axial length of a fastening portion can be set shorter than that of a related-art structure (screw fastening), thereby being capable of securing a stroke of the rod of a shock absorber in which the mounting eye is fastened to the rod.

An isolation coupler for coupling a functional element to a support structure includes a first bracket. The first bracket includes a number of first-bracket sides. The number of first-bracket sides forms a closed polygonal shape, in plan view. The isolation coupler further includes a number of isolators coupled to each one of the first-bracket sides. The isolation coupler also includes a second bracket. The second bracket includes a number of second-bracket sides. The second bracket sides are coupled to the isolators. The number of second-bracket sides is equal to the number of first-bracket sides and forms the closed polygonal shape, in plan view. The isolators separate each one of the first-bracket sides from a corresponding one of the second-bracket sides to attenuate a load transferred from the first bracket to the second bracket.

The present disclosure provides a method of manufacturing a damper for a vehicle. The method includes forming a groove on an outer surface of a first component in a first annular region. The first component is tubular. The method further includes inducing a compressive residual stress in a second annular region. The second annular region is at least partially aligned with the first annular region along a longitudinal axis of the first component. The method further includes coupling a second component to the first component. Surfaces of the first component and the second component directly engage one another at an interface. The second component is axially aligned with and radially surrounding at least a portion of the first annular region. In some configurations, forming the groove and inducing the compressive residual stress are performed concurrently, such as by low plasticity burnishing.

The present disclosure provides a method of manufacturing a damper for a vehicle. The method includes forming a groove on an outer surface of a first component in a first annular region. The first component is tubular. The method further includes inducing a compressive residual stress in a second annular region. The second annular region is at least partially aligned with the first annular region along a longitudinal axis of the first component. The method further includes coupling a second component to the first component. Surfaces of the first component and the second component directly engage one another at an interface. The second component is axially aligned with and radially surrounding at least a portion of the first annular region. In some configurations, forming the groove and inducing the compressive residual stress are performed concurrently, such as by low plasticity burnishing.

A vibration damper for a motor vehicle includes an outer tube and an inner tube arranged coaxially within the outer tube. A guide unit closes the outer tube and the inner tube in each case at a first end. A bottom unit has a bottom valve. The bottom unit is arranged at a second end of the inner tube. The outer tube and the inner tube are deformed plastically, such that the guide unit is connected in a positively locking manner to the outer tube and the inner tube, and the inner tube being deformed plastically, such that the bottom unit is connected in a positively locking manner to the inner tube, and/or the outer tube and the inner tube is connected in an integrally joined manner to the guide unit, and the inner tube being connected in an integrally joined manner to the bottom unit.

A bumper cap for a damper, the damper including an outer tube with a tube end. A rod extending through the tube end. The damper including a damping fluid, such as a hydraulic oil, that is movable within the damper in response to movement of the rod to provide a damping effect. The bumper cap has a cup shaped body having a side wall and a base, the side wall having an inner surface and an outer surface, the inner surface having a dimension that is sized to be press fit over the outer tube. The base of the bumper cap has a through hole in the base, the through hole configured to have the rod pass therethrough. The base has at least one fluid passage extending away from the through hole that is in fluid communication with a fluid reservoir in the side wall.

A conical mount includes a housing defining an axis of rotation, a base member enclosed within the housing, a main rubber element coupled to the base member and enclosed within the housing, an upper metal portion positioned within the housing such that the main rubber element is positioned between the base member and upper metal portion, a radial snubber extending circumferentially around the upper metal portion, and a bearing assembly coupled with the radial snubber and positioned between the radial snubber and the upper metal portion. The bearing assembly enables the radial snubber to rotate freely about the axis of rotation to reduce a tangential load on the radial snubber.

A vibration proofing device includes a bracket having an internal space, and a vibration proofing member inserted into the internal space. The internal space is open on an outer surface of the bracket. At least a pair of facing-each-other surfaces, against which the vibration proofing member is pressed, is formed in an inner surface of the bracket. A distance between the pair of the facing-each-other surfaces on a far side in an insertion direction of the vibration proofing member is the same, in at least some regions of the bracket, as that on a near side in the insertion direction. This provides the vibration proofing device and the bracket to allow for compactly configuring the device as a whole, while sufficiently securing a retaining force between the bracket and the vibration proofing member.

Described herein is an axle assembly and method of fabrication thereof. The axle assembly includes an axle having a first geometric shape housed within an axle housing having a second geometric shape. A shock absorber is located between the axle and the axle housing. The shock absorber supports the axle within the axle housing and comprises a first material and comprises a multi-sided configuration. The first geometric shape and the second geometric shape comprising polygons.

A conical mount includes a housing defining an axis of rotation, a base member enclosed within the housing, a main rubber element coupled to the base member and enclosed within the housing, an upper metal portion positioned within the housing such that the main rubber element is positioned between the base member and upper metal portion, a radial snubber extending circumferentially around the upper metal portion, and a bearing assembly coupled with the radial snubber and positioned between the radial snubber and the upper metal portion. The bearing assembly enables the radial snubber to rotate freely about the axis of rotation to reduce a tangential load on the radial snubber.