A method for manufacturing a planet gear or a sun gear of a gearbox of a wind turbine includes forming a base of the planet gear via at least one of casting or forging. The base of the planet gear includes an inner circumferential surface and an outer circumferential surface. Therefore, at least one of the inner circumferential surface or the outer circumferential surface of the planet gear includes a plurality of net or near-net gear teeth. The method also includes applying a coating material to at least a portion of the base of the gear and at least a portion of the plurality of gear teeth of the gear via an additive manufacturing process so as to increase a hardness of the portions of the base and the plurality of gear teeth that includes the coating material.

The present invention relates to a multi-component gear (1) with an axis of rotation (X) and a first end face (11) and a second end face (12), having an inner part (20) and an outer part (30) made of a plastic with at least one injection-molding section (32), wherein the outer part (30) is arranged on an outer lateral surface (24) of the inner part (20) in a form-fitting and/or integral manner on the inner part (20), and wherein the outer part (30) on the first and/or the second end face (11, 12) has at least one tab (40) which is free-standing in the circumferential direction around the axis of rotation (X) and which protrudes over the relevant end face (11, 12) of the inner part (20). The present invention also relates to a gear (2) and a planetary gearset (3).

The present invention relates to a multi-component gear (1) with an axis of rotation (X) and a first end face (11) and a second end face (12), having an inner part (20) and an outer part (30) made of a plastic with at least one injection-molding section (32), wherein the outer part (30) is arranged on an outer lateral surface (24) of the inner part (20) in a form-fitting and/or integral manner on the inner part (20), and wherein the outer part (30) on the first and/or the second end face (11, 12) has at least one tab (40) which is free-standing in the circumferential direction around the axis of rotation (X) and which protrudes over the relevant end face (11, 12) of the inner part (20). The present invention also relates to a gear (2) and a planetary gearset (3).

A drive unit includes a decelerator rotatably supported by a housing, the decelerator including a first transmission gear, a second transmission gear having teeth of a smaller number than that of the first transmission gear, and a transmission shaft to transmit a rotation of the first transmission gear to the second transmission gear; and a bearing supporting the first transmission gear in the housing such that the first transmission gear is rotatable. A distance, in a first direction in which the transmission shaft extends in the housing, from a reference plane to teeth of the first transmission gear is less than a distance in the first direction from the reference plane to an innermost portion of the bearing, in which the reference plane passes through an outermost portion of the bearing and is perpendicular to the first direction.

A drive unit includes a decelerator rotatably supported by a housing, the decelerator including a first transmission gear, a second transmission gear having teeth of a smaller number than that of the first transmission gear, and a transmission shaft to transmit a rotation of the first transmission gear to the second transmission gear; and a bearing supporting the first transmission gear in the housing such that the first transmission gear is rotatable. A distance, in a first direction in which the transmission shaft extends in the housing, from a reference plane to teeth of the first transmission gear is less than a distance in the first direction from the reference plane to an innermost portion of the bearing, in which the reference plane passes through an outermost portion of the bearing and is perpendicular to the first direction.

A gear is provided that has excellent continuous moldability for practical use, and both high slidability and high durability. The provided gear is a molded resin constructed of a resin composition comprising a thermoplastic resin (A) and cellulose nanofibers (B) with an average fiber diameter of 1000 nm or smaller, and having a number average molecular weight of the thermoplastic resin (A) in the range of 10,000 to 150,000, wherein a sliding surface of the gear with another gear teeth has an arithmetic mean surface roughness Sa of 3.0 .Math.m or lower.

A gear is provided that has excellent continuous moldability for practical use, and both high slidability and high durability. The provided gear is a molded resin constructed of a resin composition comprising a thermoplastic resin (A) and cellulose nanofibers (B) with an average fiber diameter of 1000 nm or smaller, and having a number average molecular weight of the thermoplastic resin (A) in the range of 10,000 to 150,000, wherein a sliding surface of the gear with another gear teeth has an arithmetic mean surface roughness Sa of 3.0 .Math.m or lower.

Gear devices and methods for operating gear devices are provided. In one example, a gear device is provided that comprises structures designed to attenuate targeted vibrations occurring during rotation of the gear device. The structures includes radially aligned struts extending between an inner carrier and an outer carrier, a plurality of openings arranged between the struts, and/or resonators extending between sequential struts.

Gear devices and methods for operating gear devices are provided. In one example, a gear device is provided that comprises structures designed to attenuate targeted vibrations occurring during rotation of the gear device. The structures includes radially aligned struts extending between an inner carrier and an outer carrier, a plurality of openings arranged between the struts, and/or resonators extending between sequential struts.

A differential assembly is disclosed herein. The differential assembly includes a case, a weld ring and a ring gear. The ring gear and case may comprise dissimilar materials. The case may be overmolded onto the weld ring. The weld ring may be welded to the ring gear such that the ring gear is attached to the case.