Methods and systems for operating a transmission that includes one or more dog clutches are described. In one example, a torque capacity of a gear is estimated from an engagement depth of the dog clutch, and the gear may be held or shifted according to the torque capacity of the gear and a commanded torque.

A torque sensing assembly of a differential of an axle assembly is shown in the present disclosure. The differential may include a differential housing portion, a drive pinion positioned within the differential housing portion, a ring gear, a carrier, a differential pinion, a first side gear, a second side gear, a first bearing, a first bearing support, and the torque sensing assembly. The first bearing is coupled to the differential housing portion and rotatable with the carrier. The first bearing support is coupled to the differential housing portion and used to support the first bearing. The torque sensing assembly is coupled to the first bearing support and operable to measure a strain thereof resulted from a separation force created between the drive pinion and ring gear.

A system and method are presented that measure the temperature of a component in a continuously variable transmission (CVT) system. An infrared temperature sensor is mounted in a thermally insulating sensor housing such that the sensor is located within the interior of a CVT housing and aimed at the component. The component can be a belt in the CVT system or a stationary sheave in one of the two clutches of the CVT system. The sensor housing can have a cup and a stem with the sensor being positioned within that portion of the sensor housing positioned within the interior of the CVT housing. When the stem is in the interior of the CVT housing, a nut can be used to secure the sensor housing to the CVT housing while protecting the infrared sensor from damage. An air temperature sensor in the exhaust port can provide supplemental temperature readings.

Systems, methods and apparatuses of predictive maintenance of automotive transmission of vehicles. For example, the transmission has at least one sensor to measure a temperature in transmission fluid, the torque applied on a shaft of the transmission, a vibration sensor, and/or a microphone. During a period in which the vehicle is assumed to be operating normally, the sensor data generated by the transmission sensor(s) is used to train an artificial neural network to recognize the normal patterns in the sensor data. Subsequently, the trained artificial neural network is used to determine whether the current sensor data from the transmission sensor(s) are abnormal. A maintenance alert can be generated for the vehicle in response to a determination that the operations of the transmission are abnormal according to the artificial neural network and the current sensor data.

In a method for monitoring a geared motor, and a system, the geared motor has a gearbox at least partially filled with oil. A measure of the oil level, e.g., a measure of the filling-level height of the oil, is captured, and a measure of vibration is captured at at least one point of the gearbox. A first variable is formed by combining the measure of the oil level and the measure of vibration, and it is monitored whether the value of the first variable exceeds a permissible extent of deviation from a setpoint value or exceeds a threshold value.

A system and method are presented that measure the temperature of a component in a continuously variable transmission (CVT) system. An infrared temperature sensor is mounted in a thermally insulating sensor housing such that the sensor is located within the interior of a CVT housing and aimed at the component. The component can be a belt in the CVT system or a stationary sheave in one of the two clutches of the CVT system. The sensor housing can have a cup and a stem with the sensor being positioned within that portion of the sensor housing positioned within the interior of the CVT housing. When the stem is in the interior of the CVT housing, a nut can be used to secure the sensor housing to the CVT housing while protecting the infrared sensor from damage. An air temperature sensor in the exhaust port can provide supplemental temperature readings.

Systems, methods and apparatuses of predictive maintenance of automotive transmission of vehicles. For example, the transmission has at least one sensor to measure a temperature in transmission fluid, the torque applied on a shaft of the transmission, a vibration sensor, and/or a microphone. During a period in which the vehicle is assumed to be operating normally, the sensor data generated by the transmission sensor(s) is used to train an artificial neural network to recognize the normal patterns in the sensor data. Subsequently, the trained artificial neural network is used to determine whether the current sensor data from the transmission sensor(s) are abnormal. A maintenance alert can be generated for the vehicle in response to a determination that the operations of the transmission are abnormal according to the artificial neural network and the current sensor data.

A torque sensing assembly of a differential of an axle assembly is shown in the present disclosure. The differential may include a differential housing portion, a drive pinion positioned within the differential housing portion, a ring gear, a carrier, a differential pinion, a first side gear, a second side gear, a first bearing, a first bearing support, and the torque sensing assembly. The first bearing is coupled to the differential housing portion and rotatable with the carrier. The first bearing support is coupled to the differential housing portion and used to support the first bearing. The torque sensing assembly is coupled to the first bearing support and operable to measure a strain thereof resulted from a separation force created between the drive pinion and ring gear.

A method for monitoring remaining useful life (RUL) of an actuation system in a vehicle that includes receiving position data of the actuation system from a position sensor, maintaining a total distance traveled for the actuation system, and calculating the RUL of the actuation system. The calculating includes estimating force data using an output variable estimator, determining motor torque, weighing the estimated force data using a confidence level, predicting a total life of the actuation system based on the weighted force data, and comparing the predicted total life with the total distance traveled to determine the remaining useful life.

A cycloidal transmission for a drive includes a housing, a drive shaft, an eccentric, a cam plate, a pin plate, an output shaft, and a torque detection mechanism. The housing includes a first bearing, a second bearing, and a rolling ring. The drive shaft is rotatably mounted in the first bearing. The eccentric is fixedly connected to the drive shaft. The cam plate is driven by the eccentric. The cam plate is configured to roll in the rolling ring. Pins of the pin plate are configured to engage holes of the cam plate, so that the pin plate is driven by the cam plate. The output shaft is fixedly connected to the pin plate. The output shaft is rotatably mounted in the second bearing. The torque detection mechanism is between the first bearing and the second bearing and configured to detect the torque of the output shaft.