A method of joining two ferrous alloy component parts. The method includes hot metal casting a portion of a first ferrous alloy component part onto a first joining surface of a low carbon intermediate element; friction fitting a joining surface of a second ferrous alloy component part against a second joining surface of the low carbon intermediate element; and fusion welding with a concentrated energy source the intermediate element to the second ferrous alloy component part. The hot metal casting includes flowing a molten ferrous alloy onto the textured first joining surface, wherein the molten ally encompasses tabs extending from the first joining surface and filling apertures defined in the intermediate element. Then cooling the molten ferrous alloy such that a metallurgical and mechanical bond is formed between the portion of the first ferrous alloy component part and the first joining surface of the low carbon intermediate element.

A transmission includes a housing, having lower and upper housing parts and bearing seats. A web is formed on the lower housing part between two bearing seats, which is pressed against a web provided on the upper housing part and between the bearing seats. When the housing parts are separated or pulled apart, a first web of one of the housing parts projects beyond a planar surface, which restricts the other webs thereof, or the webs of one of the housing parts are restricted by a planar separating surface, and except for a first web, the webs of the other housing part are also restricted by the planar separating surface and the first web projects beyond the separating surface when the housing parts are separated from each other. To form the housing, at least one of the housing parts is elastically deformed and/or preloaded.

In a transmission having a transmission housing, e.g., a transmission housing part, the transmission housing has a support structure that includes webs, and the transmission housing has connection surfaces which are connected to webs of the support structure. The support structure together with the connection surfaces is produced in an additive manner, e.g., by 3D printing, the connection surfaces with the webs, for example, forming an oil-tight housing part.

A geared motor includes a gear unit having a first intermediate shaft, an input shaft and an output shaft. The gear unit has two connection surfaces set apart from each other to which a device to be driven by the gear unit is connectable to the gear unit, each connection surface having a drilling pattern. The housing part is asymmetrical such that the plane whose normal direction is aligned in parallel with the axis of rotation of the first intermediate shaft and includes the axis of rotation of the input shaft, is no plane of symmetry in relation to the entire outer surface of the housing part and also no plane of symmetry in relation to the housing wall of the housing part. The plane is a plane of symmetry with regard to the two connection surfaces together with their drilling patterns.

A transmission includes a transmission main housing, an intermediate plate secured to the transmission main housing; and a rear housing attached to the intermediate plate. An input shaft is connected to an extension shaft including a plurality of splitter gears selectively couple-able to the extension shaft. A main shaft is rotatably supported on the extension shaft and includes a plurality of main box gears selectively couple-able to the main shaft. A range shaft is drivingly connected to the main shaft and provides input to a planetary gear assembly, the range shaft being supported by a first bearing disposed within the intermediate plate and further including a bore disposed within a forward end. The extension shaft is supported at a first end by a bearing assembly within a partition wall and a second end is supported by a bearing assembly disposed within the bore in the range shaft.

A transmission includes a housing, having lower and upper housing parts and bearing seats. A web is formed on the lower housing part between two bearing seats, which is pressed against a web provided on the upper housing part and between the bearing seats. When the housing parts are separated or pulled apart, a first web of one of the housing parts projects beyond a planar surface, which restricts the other webs thereof, or the webs of one of the housing parts are restricted by a planar separating surface, and except for a first web, the webs of the other housing part are also restricted by the planar separating surface and the first web projects beyond the separating surface when the housing parts are separated from each other. To form the housing, at least one of the housing parts is elastically deformed and/or preloaded.

A transmission device is provided in which a parking mechanism and a breather chamber are provided within a power-transmission case, the breather chamber being present at least above an input gear and providing communication between the interior of the power-transmission case and the exterior of the power-transmission case, wherein the breather chamber, which is present at least above the input gear and providing communication between the interior of the power-transmission case and the exterior of the power-transmission case, extends further outward than the input gear in an arrangement direction of the input gear and the output gear, and part of the parking mechanism is disposed within the breather chamber. Thus, it is possible to increase the capacity of a breather chamber while avoiding an increase in the size of a transmission device.

A speed reducer casing of the present invention has inner teeth on an inner periphery thereof. The speed reducer casing includes an inner tooth portion and a casing body portion, the inner tooth portion including the inner teeth, the casing body portion supporting the inner tooth portion. The inner tooth portion is formed of a material having a higher slidability than the casing body portion. The casing body portion is formed of a material having a higher hardness than the inner tooth portion.

Techniques for joining nodes and subcomponents are presented herein. An additively manufactured first node or subcomponent has a groove. An additively manufactured second node or subcomponent has a tongue configured to extend into and mate with the groove to form a tongue-and-groove connection between the first and second node or subcomponent. In some aspects, the tongue-groove connection may extend substantially around a periphery of the node or subcomponent. In other aspects, a first subcomponent having a fluid pipe interface may be coupled via a tongue-groove connection to a second subcomponent having a fluid pipe interface, thereby enabling fluid to flow between subcomponents of the resulting integrated component.

A method of machining a carrier housing for an axle assembly comprises obtaining a carrier housing including circumferentially spaced apart tabs and positioning a datum setting tool in engagement with the carrier housing. The carrier housing is clamped to a fixture to position the carrier housing at a first orientation relative to a coordinate system within a work cell. The datum setting tool is disengaged from the carrier housing. Portions of the carrier housing along a first side are machined to define features including a carrier mounting flange and a cylindrical bearing bore extending perpendicular to the carrier mounting flange while the carrier housing remains clamped at the first orientation. Different portions of the carrier housing, on a second opposite side of the carrier housing, are machined to define additional geometrical feature while the initial clamped orientation continues to be maintained.