A gearbox assembly for power take off from an electric motor of an electric power assisted steering apparatus comprises a gearbox housing which houses a worm shaft and a gear wheel. The worm shaft incorporates one or more external helical worm teeth. A main bearing assembly supports the worm shaft at an end closest to the motor. A tail bearing assembly supports the worm shaft at an end furthest from the motor. At least the tail bearing assembly is free to move relative to the housing through a limited range of motion that enables the worm shaft to move radially away from an axis of the wheel gear. A piston is slidingly received within a bore in an end of the wormshaft and has a has a head at an end facing the motor which connects with an output shaft of the motor. An interface between the recess of the piston and the protrusion of motor shaft defines a pivot axis of the worm shaft. A spring located within the bore in the end of the worm shaft and is compressed between the worm shaft. The piston has a tapered shoulder located within the bore that increases in diameter from an end furthest from the motor towards an end nearest the motor. The gearbox assembly further includes an annular o-ring that sits on the tapered shoulder, the spring acting on the piston through the o-ring whereby movement of the wormshaft towards the motor shaft compresses the spring which in turn drives the o-ring along the tapered shoulder until the o-ring becomes wedged between the piston and the inner wall of the bore of the wormshaft.

A gearbox assembly for power take off from an electric motor of an electric power assisted steering apparatus comprising a gearbox housing which houses a worm shaft and a gear wheel, is disclosed. The worm shaft incorporates one or more external helical worm teeth. A main bearing assembly supports the worm shaft at an end closest to the motor. A tail bearing assembly supports the worm shaft at an end furthest from the motor, in which at least the tail bearing assembly is free to move relative to the housing through a limited range of motion that enables the worm shaft to move radially away from the axis of the wheel gear. The gearbox assembly further comprises a flexible coupler which connects the worm shaft at the main bearing end to a power take off from the motor so as to transfer torque from the motor to the worm shaft. The flexible coupler comprises a first hub part providing a connection to the worm shaft, a second hub part providing a connection to the power take off from the motor, and a flexible membrane that connects the first hub part to the second hub part. The flexible membrane provides a primary path for the transfer of torque from the first hub part to the second hub part.

A gearbox assembly for power take off from an electric motor of an electric power assisted steering apparatus comprising a gearbox housing which houses a worm shaft and a gear wheel, is disclosed. The worm shaft incorporates one or more external helical worm teeth. A main bearing assembly supports the worm shaft at an end closest to the motor. A tail bearing assembly supports the worm shaft at an end furthest from the motor, in which at least the tail bearing assembly is free to move relative to the housing through a limited range of motion that enables the worm shaft to move radially away from the axis of the wheel gear. The gearbox assembly further comprises a flexible coupler which connects the worm shaft at the main bearing end to a power take off from the motor so as to transfer torque from the motor to the worm shaft. The flexible coupler comprises a first hub part providing a connection to the worm shaft, a second hub part providing a connection to the power take off from the motor, and a flexible membrane that connects the first hub part to the second hub part. The flexible membrane provides a primary path for the transfer of torque from the first hub part to the second hub part.

A gearbox repair assembly is disclosed herein. The gearbox repair assembly includes a sleeve having an inner diameter configured to receive a bearing assembly and an outer diameter configured to fit within a bore of a gearbox housing. The gearbox housing can be part of a gearbox of a wind turbine. The gearbox repair assembly further includes a retaining plate configured to be attached to the gearbox housing for preventing an outer race of the bearing assembly from rotating in the bore relative to the gearbox housing. Also provided are methods to repair such a gearbox. The gearbox repair assembly and related methods reduce the time and cost needed to repair the gearboxes.

A dual motor electric drive axle apparatus is disclosed that is enclosed within a single housing. First and second motors are disposed in the housing. First and second rotor shafts, and first and second chain drives including first and second driving sprockets are connected to the first rotor shaft. A first chain, and a first driven sprocket are connected to the first and second driving shafts by first and second chain respectively. First and second planetary gear sets having first and second input shafts are connected to the first and second driven sprockets. First and second output shafts are connected to first and second constant velocity joints that are located outside the housing. First and second axles are connected to the first and second constant velocity joints and are adapted to rotate first and second wheels respectively.

A dual motor electric drive axle apparatus is disclosed that is enclosed within a single housing. First and second motors are disposed in the housing. First and second rotor shafts, and first and second chain drives including first and second driving sprockets are connected to the first rotor shaft. A first chain, and a first driven sprocket are connected to the first and second driving shafts by first and second chain respectively. First and second planetary gear sets having first and second input shafts are connected to the first and second driven sprockets. First and second output shafts are connected to first and second constant velocity joints that are located outside the housing. First and second axles are connected to the first and second constant velocity joints and are adapted to rotate first and second wheels respectively.

A transmission housing includes a profile body configured to enclose transmission components, two side walls configured to enclose the transmission components in the profile body, and a hub rail inserted into a recess of one of the two side walls and fastened to the one of the two side walls, The hub rail includes at least two hubs and is defined by a hub width which is higher than a wall thickness of each of the two side wails. The profile body, the two side walls and the hub rail are each configured without joints in a radial direction of the at least two hubs in order to prevent radial insertion of a one of the transmission components into the hubs.

A transmission housing includes a profile body configured to enclose transmission components, two side walls configured to enclose the transmission components in the profile body, and a hub rail inserted into a recess of one of the two side walls and fastened to the one of the two side walls, The hub rail includes at least two hubs and is defined by a hub width which is higher than a wall thickness of each of the two side wails. The profile body, the two side walls and the hub rail are each configured without joints in a radial direction of the at least two hubs in order to prevent radial insertion of a one of the transmission components into the hubs.

An arrangement including a transmission and a generator is disclosed. The generator includes a generator rotor being non-rotatably connected to an output shaft of the transmission or configured to be connectable to the output shaft of the transmission. An assembly bearing that supports the generator rotor in the output shaft is also disclosed.

According to the present disclosure, there is provided a structure of an electric power steering device in which its steering shafts are connected includes a torsion bar connected to a steering wheel; an input shaft surrounding the torsion bar on an input side of the torsion bar;

and an output shaft surrounding one end of the input shaft and the torsion bar on an output side of the torsion bar, wherein the one end of the input shaft is inserted into and coupled to one end of the output shaft, and a copper bush and a needle bearing are disposed side by side between an outer circumferential surface of the one end of the input shaft and an inner circumferential surface of the one end of the output shaft.