A non-metallic flange isolation gasket kit sealing flanged pipeline connections and flanged vessel connections while providing electrical isolation protection between flanges suited for high-pressure and high-temperature cathodic protection applications is presented. The invention protects flange faces from media induced corrosion and mitigates flange rotation induced fatigue and failures. The invention comprises of a retainer, a seal, and a seal pre-load structural ring. The seal pre-load structural ring is inserted into the seal, and seal outer diameter surface is joined to the retainer inner diameter surface. A second embodiment comprises of a composite gasket blank, comprising of a retainer and a seal, and a seal pre-load structural ring. The seal outer diameter surface and the retainer inner diameter surface are joined by thermal fusion bonding. The invention may further comprise one or more gasket seating stress stabilizers and/or a centering ring. Tapered retainer upper and lower surfaces decrease flange rotation.

An insulation gasket that includes a metal core (100) defining an inner serrated annular section (105) that is radially spaced from an outer serrated annular section (110); and an annular groove (115) formed between the inner and outer serrated annular sections; and a first material (135) accommodated in the annular groove (115). In certain embodiments, a second material (125) engages the inner serrated annular section (105); and a third material (130) engages the outer serrated annular section. In one embodiment, the first and second materials comprise an electrical insulation material and the third material comprises a fire safe material.

A method of making a bulkhead fitting assembly may include joining a tube to a thermal shell of a mounting flange, the mounting flange shaped to be attached to a bulkhead and including an adapter; forming the thermal shell to have a portion spaced away from the tube to form an air pocket between the tube and the thermal shell adjacent the mounting flange; and placing a bushing on the adapter such that the bushing completes a current path from the tube to the adapter, from the adapter to the bushing, and from the bushing to the bulkhead.

A method and apparatus for reducing an intensity of an electrical discharge that occurs within a fluid transport system in an aerospace vehicle. In one illustrative embodiment, an apparatus comprises a transport member. The transport member is configured for use in the fluid transport system. The transport member is comprised of a material configured to reduce voltages and currents, induced in response to an electromagnetic event, along the transport member.

A method and apparatus for reducing an intensity of an electrical discharge that occurs within a fluid transport system in an aerospace vehicle. In one illustrative embodiment, an apparatus includes a transport member. The transport member is configured for use in the fluid transport system. The transport member includes a material configured to reduce voltages and currents, induced in response to an electromagnetic event, along the transport member.

An isolation gasket for use between facing flanges of two flow conduit sections for fluid passage therethrough. The isolation gasket includes non-conductive layers and coatings that cover a flat metal core ring to provide electrical isolation, and a fire resistant layer adjacent another non-conductive layer wherein this side by side arrangement uniquely maintains a seal during a fire. In one form, a serrated ring portion of the flat metal core ring has a convex profile.

An aircraft comprises composite skin having an opening, and a ventilation conduit having an end portion that extends to the opening in the composite skin. The conduit is made of metal except for the end portion, which functions as an electrical insulator.

An electrically isolating gasket is disclosed wherein a coating layer is disposed on at least one conductive surface, and in some embodiments, on all surfaces or at least all of the conductive surfaces. The electrically isolating gasket includes a core gasket component, a ring seal component, and a non-conductive inner seal component. The coating layer can be, for example, polyimide, polyamide, ceramic, and aluminum oxide.

An electrically isolating gasket is disclosed wherein a coating layer is disposed on at least one conductive surface, and in some embodiments, on all surfaces or at least all of the conductive surfaces. The electrically isolating gasket includes a core gasket component, a ring seal component, and a non-conductive inner seal component. The coating layer can be, for example, polyimide, polyamide, ceramic, and aluminum oxide.

A CVL passes a cryogenic fluid without substantially reducing any voltage difference across it. A cylindrical inner vessel of an electrically insulating material is placed inside of a cylindrical outer vessel of an electrically insulating material. A first radial flange is disposed at the first end of the CVL, and is adapted to (1) form a hermetic seal between the inner vessel and the outer vessel, (2) space the inner vessel from the outer vessel so that they do not contact one another, and (3) provide an attachment point to the CVL. A second radial flange is disposed at the second end of the CVL, and is adapted to (1) form a hermetic seal between the inner vessel and the outer vessel, (2) space the inner vessel from the outer vessel so that they do not contact one another, and (3) provide an attachment point to the CVL.