A system for maintaining conduits and pipes after their installation into a pipeline system used to transport material in a fluid or flowable form. The system includes a maintenance tool adopted for use inside the pipe, an umbilical attached to the maintenance tool for pulling the tool through the pipe; and a pluralities of bearings positioned around the umbilical in order to allow the tool to be pulled through the pipe around bends and turns in the pipe.

A system includes an inspection robot having mounted sleds, and a number of sensors each mounted to a sled. A couplant chamber is disposed within at least two of the sleds, each couplant chamber between a transducer of the sensor and an inspection surface. Each couplant chamber includes a cone, the cone having a cone tip portion at an inspection surface end, and a sensor mounting end opposite the cone tip portion. A couplant entry for each couplant chamber is at a vertically upper side of the cone in the intended orientation of the inspection robot on the inspection surface.

A method and system for evaluating the interior surface and exterior wall conditions of a pipeline while also dynamically installing a repair coating in a pipeline, such as an underground water pipeline. The system is towed into the pipeline and drawn back therethrough. As the system is drawn back, one module in the system evaluates the surface condition of the interior of the pipe and another module evaluates the structural condition of the wall of the pipe. Based on the evaluation data obtained from the two modules an epoxy material is applied to the interior surface of the pipe using a spin cast machine that is drawn behind the two modules. Preferably, a layer of epoxy is applied to the interior surface of the host pipe to the appropriate thickness based on the pipe condition as determined by the two modules.

A method and device for measuring the thickness of a liner applied onto the inner wall of a pipe, the device comprising a sprayer assembly adapted to deposit a polymer resin onto the inner wall of a pipe to create a liner upon curing, the sprayer assembly being moved through the pipe. The sprayer assembly has a leading sensor assembly that measures the inner diameter of the pipe and trailing sensor assembly that measures the inner diameter of the liner. The trailing sensor assembly has a housing with windows through which sensor devices take readings, and a transparent film is disposed across the windows to protect the sensors from occluding contamination. The transparent film is advanced as the exposed portion of the film becomes excessively contaminated.

A system includes an inspection robot for performing an inspection on an inspection surface with ultrasonic and magnetic induction sensors, the apparatus comprising a position definition circuit structured to determine an inspection robot position on the inspection surface; a data positioning circuit structured to interpret inspection data, and to correlate the inspection data to the inspection robot position on the inspection surface; and wherein the data positioning circuit is further structured to determine position informed inspection data in response to the correlating of the inspection data with the inspection robot position.

A method is provided for the installation of varied sewer rehabilitation lining materials within an existing sewer while conveying sewage flow through an internal bypass contained on a sled that applies the rehabilitation materials, thus eliminating the need for an expensive, intrusive above grade external bypass. The apparatus is compatible with the various rehabilitation materials, technologies and methodologies currently available in the industry. The method and apparatus can be utilized to restore the original structural integrity of a sewer pipe or to provide a corrosion barrier. Multiple and varied rehabilitation materials (including but not limited to epoxy, geopolymer, mortar, cement, etc.) can be applied using the same apparatus. The apparatus can also be utilized to clean and televise the sewer prior to and during the rehabilitation process.

A method for applying a coating to a tubular may comprise identifying a tubular, inserting a robot into the tubular, activating the robot to move through the tubular, applying a coating to the tubular with the robot, and removing the robot from the tubular.

A system and method for coating marine pipeline weld joints and wet inspection of the applied coating is provided. The coating system includes an anti-corrosion coating including a fluorescent pigment to enhance inspection of the applied coating. The system also includes a robotic crawler for traversing inside the pipe and carrying a coating apparatus and inspection apparatus respectively configured to apply the coating on the weld joints and facilitate inspection of the wet coating. The coating apparatus comprises a spraying nozzle provided on a forward end of the robotic crawler and configured to spray coating onto on the surrounding circumferential pipe surface. The inspection apparatus includes an ultraviolet radiation emitter for activating the fluorescent pigment in the coating and a camera for providing a live image feed of the coated weld joint area to an operator computing station for inspection of the applied coating.

A pipe lining apparatus transport assembly having one or more positioning mechanisms for maintaining the orbiting operational components of the pipe lining apparatus in a concentric relationship with the pipe, the positioning mechanisms including alone or in combination extension/retraction mechanisms, track set rotational mechanisms, articulating joint mechanisms and/or linear translation mechanisms.

A material casting assembly for a pipe lining apparatus, the assembly having a housing mounted onto an extension/retraction arm and containing an impingement block controlled by an impingement valve, and a static auger bounded by a rotating cylinder which defines a mixing path to an extrusion chamber. The rotating cylinder has exit ports through which lining material is expelled from the extrusion chamber onto a pipe wall.