A composite vessel assembly includes a circumferentially continuous wall and an end cap. The wall includes a plurality of layers, and the end cap includes a plurality of steps. Each step of the plurality of steps is engaged to a respective layer of the plurality of layers.

A high pressure tank has a liner and a reinforcing layer. The reinforcing layer is formed on an outer surface of the liner. An adhesion inhibiting process that inhibits the liner from adhering to the reinforcing layer is applied to at least a portion of the liner in a region contacting the reinforcing layer.

A high pressure tank has a liner and a reinforcing layer. The reinforcing layer is formed on an outer surface of the liner. An adhesion inhibiting process that inhibits the liner from adhering to the reinforcing layer is applied to at least a portion of the liner in a region contacting the reinforcing layer.

A boss assembly may be configured for a pressure vessel having a liner defining a fluid storage chamber and a composite shell enclosing or encasing the liner. Such a boss assembly may include a dome reinforcement part made of fiber-reinforced composite material coupled to a boss part. The dome reinforcement part may be configured to be covered by the composite shell and configured to cover a dome portion of the liner. The boss part may be mechanically coupled to the dome reinforcement part during the dome reinforcement part fabrication.

A boss assembly may be configured for a pressure vessel having a liner defining a fluid storage chamber and a composite shell enclosing or encasing the liner. Such a boss assembly may include a dome reinforcement part made of fiber-reinforced composite material coupled to a boss part. The dome reinforcement part may be configured to be covered by the composite shell and configured to cover a dome portion of the liner. The boss part may be mechanically coupled to the dome reinforcement part during the dome reinforcement part fabrication.

A high-pressure tank in which a liner can be formed using the conventionally used material, a decrease in the volumetric efficiency within the liner can be suppressed, and influence of a temperature rise due to adiabatic compression on the liner can be significantly alleviated. The tank includes a liner that suppresses permeation of gas; a valve device that allows the inside of the liner and the outside of the tank to communicate with each other and blocks communication therebetween; and an inner container with a through-hole disposed within the liner such that a gap is formed between the inner container and an inner periphery of the liner. The first communication channel of the valve device connects with a pipe extending in the gap and having holes therein. Gas supplied to the valve device is supplied into the gap from the holes in the pipe, and fills the inner container in a high-pressure state from the gap through the through-hole in the inner container.

A high-pressure tank in which a liner can be formed using the conventionally used material, a decrease in the volumetric efficiency within the liner can be suppressed, and influence of a temperature rise due to adiabatic compression on the liner can be significantly alleviated. The tank includes a liner that suppresses permeation of gas; a valve device that allows the inside of the liner and the outside of the tank to communicate with each other and blocks communication therebetween; and an inner container with a through-hole disposed within the liner such that a gap is formed between the inner container and an inner periphery of the liner. The first communication channel of the valve device connects with a pipe extending in the gap and having holes therein. Gas supplied to the valve device is supplied into the gap from the holes in the pipe, and fills the inner container in a high-pressure state from the gap through the through-hole in the inner container.

Method for the production of a high-resistance tank has an initial stage in which a closed metal vessel is formed, followed by a second stage in which the walls of the vessel are subjected to a mechanical pre-tensioning treatment in both the axial and radial directions, up to a predetermined value. This mechanical treatment has a stage in which the tank is enclosed inside a mould of suitably larger dimensions. A liquid is then introduced in the tank and pressurized until the tank walls are dilated and stretched to a point where they encounter the mould inner surface. Subsequently, the outside of the tank is coated with one or more layers of composite material, so as to complete the construction of the tank, upon which a final auto-frettage treatment is carried out. The type of steel to be used is AISI 304, preferably in its more weldable AISI 304L version.

Method for the production of a high-resistance tank has an initial stage in which a closed metal vessel is formed, followed by a second stage in which the walls of the vessel are subjected to a mechanical pre-tensioning treatment in both the axial and radial directions, up to a predetermined value. This mechanical treatment has a stage in which the tank is enclosed inside a mould of suitably larger dimensions. A liquid is then introduced in the tank and pressurized until the tank walls are dilated and stretched to a point where they encounter the mould inner surface. Subsequently, the outside of the tank is coated with one or more layers of composite material, so as to complete the construction of the tank, upon which a final auto-frettage treatment is carried out. The type of steel to be used is AISI 304, preferably in its more weldable AISI 304L version.

A method of manufacturing a composite vessel assembly includes the step of placing the composite vessel assembly in a pliable containment prior to curing of a resin of the composite vessel assembly. With the composite vessel assembly in the pliable containment, a vacuum is applied through an orifice in the pliable containment to evacuate air and compact the composite vessel assembly.