A method for manufacturing a high-pressure tank including a liner and a fiber-reinforced resin layer, the fiber-reinforced resin layer having a first reinforcing layer covering an outer surface of the liner and a second reinforcing layer covering an outer surface of the first reinforcing layer includes: forming a cylinder member made of a fiber-reinforced resin and having fibers oriented in a circumferential direction of the cylinder member; forming two dome members made of the fiber-reinforced resin; forming a reinforcing body that is the first reinforcing layer by joining the cylinder member and the dome members; and forming on an outer surface of the reinforcing body the second reinforcing layer made of the fiber-reinforced resin and having fibers oriented across the dome members.

An apparatus to refuel a vessel with cryo-compressed hydrogen is disclosed herein. The apparatus includes a refueler controller configured to defuel the vessel prior to a refuel process based on a pressure of the vessel; fill a mixing tank with at least the cryo-compressed hydrogen based on the pressure of the vessel and a pressure of the mixing tank, wherein the mixing tank is connected upstream of the vessel and is structured to include the cryo-compressed hydrogen; initiate the refuel process of the vessel; adjust a temperature of the mixing tank in response to a temperature of the vessel not satisfying a target temperature of the vessel during the refuel process, wherein the temperature of the mixing tank is to be adjusted based on an increase or a decrease of flow of supercritical hydrogen; and end the refuel process in response to the pressure of the vessel satisfying a target pressure of the vessel.

A method for manufacturing a vessel configured for housing a fluid within, the method comprising: providing two Fiber Reinforced Polymer (FRP) structures shaped with complementary coupling interfaces configured to match with each other, such that an interior volume is defined when the FRP structures are coupled to each other; coupling the FRP structures to each other such that the interior volume is defined; and fastening the FRP structures after they have been coupled to each other.

A method for manufacturing a vessel configured for housing a fluid within, the method including: providing at least two at least partially cured fiber reinforced polymer (FRP) structures with complementary shapes configured for matching with each other such that an interior volume is defined when the at least partially cured FRP structures are coupled to each other; coupling the at least partially cured FRP structures to each other such that the interior volume is defined; winding at least one layer of FRP material onto at least a portion of the at least partially cured FRP structures once coupled to each other; and applying a curing cycle to cure the resulting assembly.

The invention relates a pressure vessel (100) configured for storing a fluid under pressure, said pressure vessel comprising: a thermoplastic liner (40) having a cylindrical section (41), a first rounded end section (42) and a second rounded end section (42); a reinforcement structure (50) made of a composite material, said reinforcement structure surrounding at least the cylindrical section of the thermoplastic liner; and a local reinforcement layer (20).

The invention relates to a device basically consisting of the packaging of matrices of parallel tubes that act as pressurised containers. Both ends of each tube are hermetically connected to collectors located in the vicinity of the ends of the tubes. The collectors have multiple accommodations distributed according to the packing pattern of the tube matrix, there being an accommodation for each tube end. At least one collector has an internal channel that allows the connection of fluids between the tubes forming the tube matrix. This collector has an opening that allows fluid exchange between the inside of the tubes and the outside. The assembly comprising the tube matrix and collectors is surrounded by a structural belt. The collectors have a rounded geometry in the area of contact with the belt. Reinforcement fibres of the belt are mainly arranged parallel to the axis of the tubes. Reinforcement fibres of the tubes are mainly arranged in the circumferential direction of same. Those areas of the assembly comprising the tube matrix and collectors not covered by the belt are covered by casings. A rigid foam occupies the spaces between the outside of the tubes and the rest of the space inside the belts and the casings.

The invention relates to a method for manufacturing a fibre-reinforced pressure vessel having fibre-reinforced polar caps as well as a corresponding pressure vessel having these polar caps. Therein, the method comprises the steps of applying fibre composite material onto a provided winding body having the shape of the polar caps at at least one of the ends, using a winding process; of intermediately curing the fibre composite material for dimensional stabilisation, said fibre composite material, however, subsequently still remaining chemically active for later cross-linking; of severing the fibre composite material for producing a polar cap reinforcing layer which is detached from the winding body and placed onto a liner underlay of the pressure vessel. Subsequently, the polar cap reinforcing layer is cross-linked with the fibre composite material of the pressure vessel for producing the pressure vessel reinforcing layer.

An organic composite gas storage tank 100 comprises a hollow central portion 106 which is substantially cylindrical and formed integrally with first and second end portions 102, 104, and which defines a longitudinal tank axis 301. The first end portion comprises a hollow truncated conical region which meets the hollow central portion at a first end thereof, the outer and inner radii of the hollow truncated conical region decreasing in a direction along the longitudinal tank axis away from the hollow central portion. An organic fibre winding 107 extends at least between axial positions which coincide with the hollow truncated conical region of the first end portion and the hollow central portion respectively. The first end portion has a higher axial strength than that achievable for hemispherical end portion of a tank of the prior art.

A storage tank for storing gaseous hydrogen comprises a boundary wall having a laminate composite structure which includes a resin-rich layer forming an internal surface of the boundary wall, a glass-fibre composite layer in contact with the resin-rich layer and a carbon fibre composite layer in contact with the glass-fibre composite layer on a side thereof remote from the resin-rich layer. The laminate structure provides a high level of hydrogen impermeability and resistance to micro-cracking as a result of pressure cycling, providing the tank with a gravimetric efficiency appropriate to aeronautical applications.

The innovation described herein generally pertains to a system and method related to a pressure vessel including a tank formed of an injected tank liner with co-injected boss and permeation barrier film surrounded by a layer of thermoplastic composite filament winding and a protective jacket disposed thereon that facilitates stacking and portability of the pressure vessel and provides an air passage for convective heat transfer between the tank and the environment.