The present disclosure provides systems and methods for refilling fluid containers. A fluid container may include a bottle and a valve assembly. The valve assembly may include two valves and be configured to engage with the bottle and a filling head or dispensing head. A system is configured to provide pressurized fluid to the refillable container, monitor filling, determine when to stop filling, and determine how much fluid was provided. The valve assembly may include a float mechanism coupled to one of the valves of the valve assembly to ensure fluid flow is stopped when the fluid container is full. The fluid, which can include carbon dioxide, is stored in a storage tank. A flow system provides the fluid to a filling head, which engages with the fluid container. The flow system includes a transfer pump, valves, and sensors configured to provide the fluid to the filling head.

A method for calculating the remaining usage time of a gas cylinder equipped with a pressure reducer, the method comprising the following steps: (a) measuring the pressure of the gas in the cylin-der; (b) calculating the variation of pressure of the gas in the cylinder over time while gas is out-putted; (c) calculating a remaining usage time Tr based on the measured pressure in the cylinder and the calculated variation of pressure. Step (c) takes into account characteristics of the pressure reducer relative to variations of its nominal flow rate along the decrease of its inlet pressure while emptying the cylinder.

A method for calculating the remaining usage time of a gas cylinder equipped with a pressure reducer, the method comprising the following steps: (a) measuring the pressure of the gas in the cylin-der; (b) calculating the variation of pressure of the gas in the cylinder over time while gas is out-putted; (c) calculating a remaining usage time Tr based on the measured pressure in the cylinder and the calculated variation of pressure. Step (c) takes into account characteristics of the pressure reducer relative to variations of its nominal flow rate along the decrease of its inlet pressure while emptying the cylinder.

A check valve assembly includes a valve, cam and arm with float rotatably connected to the valve for insertion into a fluid storage container for filling of the container without overfilling. The valve includes a channel of narrowing diameter and restricting member movably retained within the channel. One end of the restricting member rides along the cam profile as the arm rotates the cam with the changing fluid levels. When the fluid reaches maximum fill level, the restricting member contacting the cam drops into the cam valley, driving the restricting member head into engagement with the channel neck walls and automatically sealing off the valve. First and second biasing members are disposed in the channel, preferably around the stem, and collectively provide counter force sufficient to overcome the frictional forces of the seal to open valve and move the restricting member upward.

An exemplary embodiment of a combination valve assembly comprises a valve housing, an overpressure vent valve, a fill valve and a movable liquid overfill seal. The valve housing includes a longitudinal axis. The overpressure vent valve relieves excess pressure from the tank to which the assembly is affixed. The fill valve includes a fill valve pin actuatable between an open and closed configuration. The overfill seal is movable between a fluid sealing position and a fluid releasing position, and is elastically biased toward its fluid sealing position. In its fluid sealing position, the overfill seal prevents liquid from escaping the tank through the dip tube and outward of the valve assembly. Actuation of the fill valve pin toward its open position and movement of the overfill seal toward its fluid releasing position are preferably configured to both occur in the same direction, which is substantially parallel to the longitudinal axis.

The present disclosure provides systems and methods for refilling fluid containers. A fluid container may include a bottle and a valve assembly. The valve assembly may include two valves and be configured to engage with the bottle and a filling head or dispensing head. A system is configured to provide pressurized fluid to the refillable container, monitor filling, determine when to stop filling, and determine how much fluid was provided. The valve assembly may include a float mechanism coupled to one of the valves of the valve assembly to ensure fluid flow is stopped when the fluid container is full. The fluid, which can include carbon dioxide, is stored in a storage tank. A flow system provides the fluid to a filling head, which engages with the fluid container. The flow system includes a transfer pump, valves, and sensors configured to provide the fluid to the filling head.

A process for filling a gas tank made from a gas tank material with gas is provided, which process comprises the following steps: a) setting (S10) a nominal gas filling rate such that the tank is substantially completely filled within a predetermined filling time from a predetermined initial gas pressure value, b) determining (S20), assuming hot case tank conditions, a maximum mass-averaged gas filling temperature that will be reached at the end of the filling process, when filling the gas tank for the predetermined filling time with the nominal gas filling rate, c) selecting (S30) a target gas filling temperature not greater than the maximum mass-averaged gas filling temperature, d) cooling (S40) the gas to be supplied to the gas tank to the target gas filling temperature, e) starting the supply of gas to the gas tank, f) determining (S50) the actual mass-averaged gas filling temperature of the gas supplied to the tank, g) estimating (S60) an end-of-fill gas pressure from the actual mass-averaged gas filling temperature assuming cold case tank conditions, and h) terminating (S70) the supply of gas to the gas tank when the actual pressure of the gas tank is equal to the lower of the end-of-fill gas pressure and a maximum final fill pressure.

To provide a hydrogen filling system and a hydrogen filling method capable of preventing hydrogen from being filled at high filling rate in the same manner as the communication filling despite a condition that pressure, temperature and so on in the in-vehicle tank are not precisely grasped. The hydrogen filling system (100) of the present invention includes a control unit (CU1, CU2, CU3) for controlling hydrogen filling, wherein the control unit has a function of judging whether or not there is an abnormality in pressure or temperature data in an in-vehicle tank (IT) at communication filling and a function of stopping the communication filling and converting to non-communication filling when there is an abnormality in the pressure or the temperature data.

Gas pressure actuated fill termination valves for cryogenic liquid storage tanks and storage tanks containing the same.

A check valve assembly includes a valve, cam and arm with float rotatably connected to the valve for insertion into a fluid storage container for filling of the container without overfilling. The valve includes a channel of narrowing diameter and restricting member movably retained within the channel. One end of the restricting member rides along the cam profile as the arm rotates the cam with the changing fluid levels. When the fluid reaches maximum fill level, the restricting member contacting the cam drops into the cam valley, driving the restricting member head into engagement with the channel neck walls and automatically sealing off the valve. First and second biasing members are disposed in the channel, preferably around the stem, and collectively provide counter force sufficient to overcome the frictional forces of the seal to open valve and move the restricting member upward.