An organic composite gas storage tank 300 comprises a hollow central portion 306 which is substantially cylindrical and formed integrally with first and second end portions 302, 304, and which defines a longitudinal tank axis 301. The first end portion comprises a hollow truncated conical region which meets the hollow central portion at a first end thereof. The hollow central portion comprises first and second hollow truncated conical portions 306A, 306B, the external radius of a given hollow truncated conical portion decreasing in a direction towards a corresponding end portion. The tank comprises an organic composite fibre winding extending between first and second positions along the length of the tank which coincide with the first and second hollow truncated conical portions of the hollow central portion respectively, biassing these portions together and increasing the axial strength of the central portion.

An organic composite gas storage tank 100 comprises a hollow central portion 106 which is substantially cylindrical and formed integrally with first and second end portions 102, 104, and which defines a longitudinal tank axis 101. The first end portion 102 comprises a hollow truncated conical region 102A which meets the hollow central portion at a first end thereof, and a cylindrical region 102B which meets an end of the hollow truncated conical portion remote from the hollow central portion. An organic fibre winding 107 extends at least between axial positions which coincide with the hollow truncated conical region of the first end portion and the hollow central portion respectively. A hollow metal end-fitting 120 has a hollow truncated conical portion 124 embedded within the wall of the hollow truncated conical region of the first end portion, providing a long leakage path around the metal end-fitting.

A composite storage tank comprises a composite wall enclosing a gas storage volume and defining a cylindrical portion of the tank. The composite wall incorporates first and second sets of metallic fibres each of which is susceptible to embrittiement by hydrogen and has ends extending through the exterior surface of the composite wall. By measuring the electrical resistances of the metallic fibres, a measure of the amount of hydrogen that has leaked through the composite wall over a period of time, and the present physical condition of the tank, may be determined. The approximate axial and azimuthal coordinates of a particular leakage point may also be determined.

A fuel delivery and storage system is provided. A further aspect employs a remote central controller and/or software instructions which receive sensor data from stationary and bulk fuel storage tanks, portable distribution tanks, and end use tanks. Another aspect of the present system senses and transmits tank or hydrogen fuel characteristics including temperature, pressure, filled volume, contaminants, refilling cycle life and environmental hazards. Still another aspect includes a group of hydrogen fuel tanks which is pre-assembled with sensor, valve, microprocessor and transmitter components, at least some of which are within an insulator.

A method for manufacturing a vessel configured for housing a fluid within, the method comprising: providing two Fiber Reinforced Polymer (FRP) structures shaped with complementary coupling interfaces configured to match with each other, such that an interior volume is defined when the FRP structures are coupled to each other; coupling the FRP structures to each other such that the interior volume is defined; and fastening the FRP structures after they have been coupled to each other.

A method for manufacturing a vessel configured for housing a fluid within, the method including: providing at least two at least partially cured fiber reinforced polymer (FRP) structures with complementary shapes configured for matching with each other such that an interior volume is defined when the at least partially cured FRP structures are coupled to each other; coupling the at least partially cured FRP structures to each other such that the interior volume is defined; winding at least one layer of FRP material onto at least a portion of the at least partially cured FRP structures once coupled to each other; and applying a curing cycle to cure the resulting assembly.

An organic composite gas storage tank 100 comprises a hollow central portion 106 which is substantially cylindrical and formed integrally with first and second end portions 102, 104, and which defines a longitudinal tank axis 301. The first end portion comprises a hollow truncated conical region which meets the hollow central portion at a first end thereof, the outer and inner radii of the hollow truncated conical region decreasing in a direction along the longitudinal tank axis away from the hollow central portion. An organic fibre winding 107 extends at least between axial positions which coincide with the hollow truncated conical region of the first end portion and the hollow central portion respectively. The first end portion has a higher axial strength than that achievable for hemispherical end portion of a tank of the prior art.

A composite storage tank comprises a composite wall enclosing a gas storage volume and defining a cylindrical portion (406) of the tank. The composite wall incorporates first) and second sets of metallic fibres each of which is susceptible to embrittlement by hydrogen and has ends extending through the exterior surface of the composite wall. By measuring the electrical resistances of the metallic fibres, a measure of the amount of hydrogen that has leaked through the composite wall over a period of time, and the present physical condition of the tank, may be determined. The approximate axial and azimuthal coordinates of a particular leakage point may also be determined.

A fuel delivery and storage method is provided. A further aspect employs a remote central controller and/or software instructions which receive sensor data from stationary and bulk fuel storage tanks, portable distribution tanks, and end use tanks. Another aspect of the present system senses and transmits tank or hydrogen fuel characteristics including temperature, pressure, filled volume, contaminants, refilling cycle life and environmental hazards. Still another aspect includes a group of hydrogen fuel tanks which is pre-assembled with sensor, valve, microprocessor and transmitter components, at least some of which are within an insulator.

Onboard hydrogen storage of 5-13 kg of H.sub.2 is required to enable a vehicle driving range greater than 500 Kms, using pot fuel cell or internal combustion engines. Current storage systems face many challenges related to cost, durability/operability, charge/discharge rates and safety, which may limit widespread commercialization of vehicles powered by hydrogen. The present invention aims to overcome these challenges and is based on a modular cellular solid product platform system that stores gases such as hydrogen in interconnected unit cells at pressures up to or exceeding 100 MPa. The system provides a more efficient and safer way of storing gases for mobility applications and other, with greater performance, allowing a wider spread of hydrogen as the fuel of the future.