A gas cylinder cart includes a frame, a first control assembly composed of a first control panel wall and a first gas distribution assembly, a second control assembly composed of a second control panel wall and a second gas distribution assembly, and a central manifold connected to each of the first and second control assemblies. The central manifold includes a valve assembly allowing for connection of both the first and second control assemblies to gas cylinders, connection of only one of the first and second control assemblies to gas cylinders, or connection of the first and/or second control assemblies to remote gas sources. Inclusion of the first and second control assemblies within the gas cylinder cart allows for use of the gas cylinder cart in conjunction with different systems that might require different control assemblies.

A flow control valve includes a housing defining a cavity therein. The housing has an input port for receiving a gas from a gas supply, and an output port for delivering the gas to a gas cylinder. The cavity defines a staging area fluidly connected to the input port, a delivery area fluidly connected to the output port, and a pressurization area fluidly connected to a feedback sensing port. The feedback sensing port is configured to receive pressurized fluid that is pressurized to a pressure level representative of a pressure level of gas delivered to the gas cylinder. The flow control valve includes a piston slidably positioned in a channel extending between the pressurization area and the delivery area. The position of the piston changes a rate of flow of gas through the flow control valve. The piston position moves in response to a pressure at the feedback sensing port.

A filling station for a breathing apparatus includes a cradle that houses a fill panel, a manifold and a cascade bank system. The fill panel has one or more sequence valves for controlling filling of one or more compressed air breathing apparatus with air stored in the cascade bank system. The manifold connects the fill panel to the cascade bank system. The cascade bank system has a cylinder store including five or more banks. Also provided is a filling station recharging device that has a cradle, a manifold, a cylinder store and a pump. The control panel has one or more valves for controlling recharging of one or more breathing apparatus filling station with air stored in the cylinder store. The manifold connects the control panel and pump to the cylinder store. The pump and cylinder store at least partially power the recharging.

An air compressor assembly for filling self-contained breathing apparatus air containers has at least one condensate separator. The condensate separator includes a liquid-retaining vessel a liquid-level sensor. A drain valve is in fluid communication with the condensate separator. The drain valve is configured to open and drain retained liquid from the liquid-retaining vessel when the liquid-level sensor detects that a level of the retained liquid reaches a drain valve activation triggering level.

A flow control valve includes a housing defining a cavity therein. The housing has an input port for receiving a gas from a gas supply, and an output port for delivering the gas to a gas cylinder. The cavity defines a staging area fluidly connected to the input port, a delivery area fluidly connected to the output port, and a pressurization area fluidly connected to a feedback sensing port. The feedback sensing port is configured to receive pressurized fluid that is pressurized to a pressure level representative of a pressure level of gas delivered to the gas cylinder. The flow control valve includes a piston slidably positioned in a channel extending between the pressurization area and the delivery area. The position of the piston changes a rate of flow of gas through the flow control valve. The piston position moves in response to a pressure at the feedback sensing port.

A gas cylinder cart includes a frame, a first control assembly composed of a first control panel wall and a first gas distribution assembly, a second control assembly composed of a second control panel wall and a second gas distribution assembly, and a central manifold connected to each of the first and second control assemblies. The central manifold includes a valve assembly allowing for connection of both the first and second control assemblies to gas cylinders, connection of only one of the first and second control assemblies to gas cylinders, or connection of the first and/or second control assemblies to remote gas sources. Inclusion of the first and second control assemblies within the gas cylinder cart allows for use of the gas cylinder cart in conjunction with different systems that might require different control assemblies.

A charge station is provided for filling a gas cylinder with gas. The charge station includes a gas output port configured to be fluidly connected to a supply of gas. The gas output port is configured to be fluidly connected to the gas cylinder for filling the gas cylinder with gas from the supply of gas. The charge station also includes a control system operatively connected to the gas output such that the control system is configured to control filling of the gas cylinder, and a radio frequency identification (RFID) reader operatively connected to the control system, the RFID reader configured to read data from an RFID tag on the gas cylinder.

A polar boss suitable for use in pressurized-gas assemblies. The polar boss includes a longitudinally extending part with a top surface with a recessed opening and a planar bottom surface. A channel extends through the polar boss, communicates with the recessed opening, and terminates at the bottom planar surface to serve as a passageway through the polar boss. A circular groove is provided on the planar bottom surface with inner and outer side walls, with helical threading provided on the inner and outer side walls.

The present invention provides a Type 3 pressure vessel comprising a polar boss that is attached to a metallic liner and provides reinforced static strength, fatigue strength, endurance, chemical resistance and/or corrosion resistance of the liner orifice or neck region. In particular, the material of the polar boss has higher static strength, fatigue strength, endurance, chemical resistance and/or corrosion resistance relative to that of the liner material.

Systems and methods are provided herein for gas storage and the safe release of gas using cascading burst discs. A vessel for storing gas is in pneumatic communication with a first flow path. A first burst disc is disposed in the first flow path such that gas flow is prevented when the disc is intact. A second flow path is in pneumatic communication with the first flow path and configured to receive gas flow when the first burst disc is ruptured. A second burst disc is disposed in the second flow path and configured to prevent a gas flow while the second burst disc is intact. At an operating pressure, the first burst disc may be punctured by an operator allowing normal use of the system. In the event of a gas overpressure, the first and second burst discs will rupture permitting safe release of the gas.