In an example method for operating a gas burner appliance, during burner-on-phases, a gas/air mixture having a defined mixing ratio of gas and air is provided to a burner chamber. The gas/air mixture is provided by a mixing device that mixes an air flow with a gas flow. The air flow is provided by a fan in such a way that the fan speed of the fan depends on a desired burner load. During burner-on-phases, the combustion quality is monitored on the basis of a signal provided by a combustion quality sensor. The defined mixing ratio of gas and air of the gas/air mixture can be calibrated on the basis of the signal provided by the combustion quality sensor.

An air intake coupling has at least one noise suppression hole formed therein. A gas-air mixer elbow is fluidly coupled to the air intake coupling. A burner box assembly is fluidly coupled to the gas-air mixer elbow via a gas-air plenum box. A heat-exchange tube has a first end that is fluidly coupled to the burner box assembly. A fan is fluidly coupled to a second end of the heat-exchange tube via a cold-end header box.

A motor controller for a burner system includes an inverter that supplies current to a motor that rotates a draft inducer fan. A processor is coupled to the inverter and receives a signal from a system controller, and in response instructs the inverter to supply a first current, during a first period, to the motor to rotate the fan to produce a first mass flow through the burner system, the first mass flow having a first mass flow rate greater than a threshold to actuate a vacuum switch. The processor then instructs the inverter to supply a second current, during a second period starting at an expiration of the first period, to the motor to rotate the fan to produce a second mass flow through the burner system, the second mass flow having a target mass flow rate for normal operation of the burner.

Disclosed is an induced-draft gas-fired furnace that includes: an electronic furnace controller, a burner assembly, a gas valve, and an inducer motor, wherein the controller: accelerates the inducer motor at a first pre-ignition rate to a first pre-ignition speed; controls the gas valve to supply gas to the burner assembly to obtain a first pre-ignition ratio of fuel to air, operates an igniter to attempt to ignite the first fuel mixture, determines whether fuel has ignited in the burner assembly, wherein when fuel having the first pre-ignition ratio of fuel to air remains unignited after a plurality of ignition attempts, the controller: decelerates the inducer motor to a second pre-ignition rate to obtain a second pre-ignition speed and a second fuel mixture comprising a second pre-ignition ratio of fuel to air, and determines whether the second fuel mixture has ignited in the burner assembly.

An air intake coupling has at least one noise suppression hole formed therein. A gas-air mixer elbow is fluidly coupled to the air intake coupling. A burner box assembly is fluidly coupled to the gas-air mixer elbow via a gas-air plenum box. A heat-exchange tube has a first end that is fluidly coupled to the burner box assembly. A fan is fluidly coupled to a second end of the heat-exchange tube via a cold-end header box.

A method of controlling a gas furnace comprising a gas valve for supplying a fuel gas to a manifold; a burner through which the fuel gas discharged from the manifold passes; an igniter for igniting a mixture of fuel gas passed through the burner and air; and an inducer for generating a flow in which a combustion gas generated by the burning of the mixture is discharged to an exhaust pipe via a heat exchanger, wherein the gas furnace performs a heating operation according to a heating signal or a heating stop according to a stop signal, includes the steps of: (a) receiving any one of the heating signal or the stop signal; (b) transmitting a signal to operate the inducer when the heating signal is received; (c) operating the igniter; (d) transmitting a signal to open the gas valve; (e) detecting whether the gas valve is opened or closed; (f) detecting a flow rate of the fuel gas in the manifold; and (g) displaying a normal operation of the heating operation, based on information detected in the steps (e) and (f).

Method for operating a gas burner appliance (10). During burner-on-phases a gas/air mixture having a defined mixing ratio of gas and air is provided to a burner chamber (11). Said gas/air mixture is provided by a mixing device (23) mixing an air flow with a gas flow. Said mixing device (23) has at least two Venturi nozzles being connected in parallel. Said air flow is provided by a fan (14) in such a way that the fan speed of the fan (14) depends on a desired burner load. The fan speed range of the fan (14) defines a modulation range of the gas burner appliance (10). Said defined mixing ratio of gas and air of the gas/air mixture is controlled over the modulation range of the gas burner appliance (10) by a gas regulating valve (18). Said gas regulating valve (18) has a pneumatic controller (24) controlling the mixing ratio of gas and air on basis of a pressure difference between the gas pressure of the gas flow in the gas pipe (16) and a reference pressure. During burner-on-phases the combustion quality is monitored on basis of a signal provided by a combustion quality sensor. The defined mixing ratio of gas and air of the gas/air mixture can be calibrated during on basis of the signal provided by the combustion quality sensor, namely by adjusting during calibration a position of a throttle (17). The calibration of the gas/air mixture is performed in such a way that for calibration at least one of the Venturi nozzles (28) of the mixing device (23) is closed while at least one of the Venturi nozzles (28) of the mixing device (23) is opened.

Disclosed is an induced-draft gas-fired furnace that includes: an electronic furnace controller, a burner assembly, a gas valve, and an inducer motor, wherein the controller: accelerates the inducer motor at a first pre-ignition rate to a first pre-ignition speed; controls the gas valve to supply gas to the burner assembly to obtain a first pre-ignition ratio of fuel to air, operates an igniter to attempt to ignite the first fuel mixture, determines whether fuel has ignited in the burner assembly, wherein when fuel having the first pre-ignition ratio of fuel to air remains unignited after a plurality of ignition attempts, the controller: decelerates the inducer motor to a second pre-ignition rate to obtain a second pre-ignition speed and a second fuel mixture comprising a second pre-ignition ratio of fuel to air, and determines whether the second fuel mixture has ignited in the burner assembly.

A furnace system includes a heat exchanger and a burner assembly including a burner enclosure fluidly coupled to the heat exchanger. The burner assembly is configured to receive a fluid, ignite the fluid to produce combustion byproducts, and direct the combustion byproducts to the heat exchanger. The furnace system also includes a pressure sensor configured to detect a pressure within the burner enclosure. The furnace system is configured to operate based on the pressure detected by the pressure sensor.