The current invention discloses a method of controlling the flow rate of a heavy fuel oil in a fluid transfer apparatus having a point of use outlet to a boiler. It not only controls the flow rate of the fuel oil directly, but also indirectly control the viscosity of the fuel oil without measuring its viscosity. It relies on combustion curves established during the commissioning period using a typical fuel oil at a predetermined trim heater temperature. During normal operation, it sets the flow control valve according to the combustion curves, measures the flow rate and compares to the flow rate target. Instead of using the flow rate measurement feedback to control the flow control vale, it modulates the trim heater to vary the viscosity to arrive at the desired flow rate.

A gas appliance includes a burner, a gas valve, and a control device, wherein the gas valve includes a valve body, a flow regulator, a hot film anemometer, and a stepper motor. The valve body communicates with the burner and a gas source. The flow regulator is driven by the stepper motor to change a gas flow rate supplying to the burner. The hot film anemometer is disposed in the valve body and includes a probe exposed to the outlet passage. The control device executes a control method for the gas valve: sensing the gas flow rate in the outlet passage with the hot film anemometer; comparing the gas flow rate sensed by the hot film anemometer with a predetermined gas flow rate, and controlling the stepper motor to drive the flow regulator based on the comparison result, whereby to stabilize the gas flow rate.

Methods of autonomously controlling hydrocarbon burners described herein include capturing an image, for example from a video feed, of an operating burner; processing the image to form an image data set; capturing sensor data of the operating burner; forming a data set comprising the sensor data and the image data set; providing the data set to a machine learning model system; outputting, from the machine learning model system, an air control parameter of the burner; and applying the air control parameter to the burner.

A joint, a knob assembly, and an appliance having a joint and a knob assembly are provided. The joint may include a housing, a first shaft support, a second shaft support, and a coupling shaft. A slot having a predetermined width extending in a circumferential direction of the housing and a predetermined length extending in a longitudinal direction of the housing may be formed in the housing. The coupling shaft provided in the second support may include a rotary shaft rotatably inserted into the slot. A stopper may be formed to protrude from an outside of the rotary shaft, and a position of the stopper inside the slot may be changed according to rotation of the rotating shaft. The stopper may be provided in the slot so that the stopper interferes with an inner wall of the housing formed by the slot at a predetermined position.

Embodiments disclosed herein are directed to devices and methods for improving operation of a combustion system. According to various embodiments disclosed herein, a prefabricated integrated combustion assembly is disclosed that may be installed into a combustion chamber of a combustion system. The combustion system may be a new combustion system that is being manufactured or a conventional combustion system that is being retrofitted.

A method for controlling operation of a fuel-fired heating appliance having a burner, a fuel flow control for controlling a fuel flow to the burner, and a combustion air blower for supplying combustion air to the burner, includes iteratively (1) determining the quality of combustion by sensing a flame at the burner and outputting a time-varying flame current signal that includes an ionization signal from the flame; sampling the flame current signal to obtain a time record of the flame current signal; using a Fourier transformation, transforming the time record into a frequency spectrum of frequency components that include frequency components of the ionization signal, the frequency spectrum having a spectrum shaped defined by various frequency components of the flame current signal; and determining whether the frequency spectrum indicates flame stability or instability. Upon determination of flame instability, adjusting at least one of the fuel flow control to decrease the fuel flow to the burner and the combustion air blower to increase the flow of combustion air to the burner, and shutting down the burner if flame stability is not determined within a predetermined interval.

A data stream indicative of a first set of flare tip parameters is received. A second set of parameters is determined based on the first set of flare tip parameters. A control signal is sent to an actuable device based on the first set of parameters and the second set of parameters. The actuable device is configured to maintain at least one parameter of the first set of parameter and the second set of parameters within a specified range.

A method includes obtaining data associated with operation of equipment in an industrial process and identifying training data and evaluation data in the obtained data. The method also includes, during each of multiple training periods, identifying one or more models and one or more first statistical values using at least some of the training data and determining a threshold value using the one or more first statistical values. The one or more models represent the operation of the equipment. The method further includes, during each of multiple evaluation periods, determining one or more second statistical values using at least some of the evaluation data and the one or more models, comparing the one or more second statistical values to the threshold value determined in a preceding one of the training periods, and determining whether the equipment is suffering from at least one specified condition based on the comparison. In addition, the method includes, in response to determining that the equipment is suffering from the at least one specified condition, generating an alert identifying the at least one specified condition.

A joint, a knob assembly, and an appliance having a joint and a knob assembly are provided. The joint may include a housing, a first shaft support, a second shaft support, and a coupling shaft. A slot having a predetermined width extending in a circumferential direction of the housing and a predetermined length extending in a longitudinal direction of the housing may be formed in the housing. The coupling shaft provided in the second support may include a rotary shaft rotatably inserted into the slot. A stopper may be formed to protrude from an outside of the rotary shaft, and a position of the stopper inside the slot may be changed according to rotation of the rotating shaft. The stopper may be provided in the slot so that the stopper interferes with an inner wall of the housing formed by the slot at a predetermined position.

Systems and methods for firing an insulator is described. A kiln includes at least three zones on a wall of the kiln, a processing unit, and at least three PID controllers. The at least three zones have at least three burners arranged vertically. The processing unit determines firing ratio information for the at least three zones. Each of the PID controllers corresponds to a zone of the at least three zones. The at least three PID controllers control supply of gas and air to the at least three burners of the at least three zones based on the firing ratio information.