F23N2233/08

Heating device and method for regulating a fan-operated gas burner

A method for regulating a gas burner, wherein the gas burner has a combustion air supply fan whose rotational speed can be set variably, has the following steps: —operating the fan and detecting a fan rotational speed (nVBL); —changing the fan rotational speed; —measuring an ionization voltage (UION) which correlates with an ionization flow in a flame region of the gas burner; —finding a minimum of a gradient of the measured ionization voltage at the current fan rotational speed; —determining an operating point by measuring the current ionization voltage and storing as an operating point; —while the burner is operating, continuously measuring the current ionization voltage; —determining a deviation between the currently measured ionization voltage and the operating point; —checking whether the deviation (Delta UION) is within a predefined limit (UY) and carrying out a case differentiation: +if the deviation is within the predefined limit (UY), continuing the continuous measurement of the current ionization voltage; +if the deviation is not within the predefined limit (UY), repeating the method from the above change in the fan rotational speed.

Detecting blockage of a duct of a burner assembly

The present disclosure deals with the detection of a blockage in the air-supply duct or flue of a burner assembly. In some embodiments, a method or system may detect blockages in the form of coverings and with burner assemblies to burn fossil fuels. For example, a control device may generate: a first air-control signal; a fuel-control signal by adjusting the actual values of the ionization current to the ionization-current setpoint; a setpoint increased by a specified amount from the ionization-current setpoint; and a changed fuel-control signal by adjusting the actual values of the ionization current to the increased setpoint in the case of a first air-control signal. The control device may evaluate the changed fuel-control signal generated based on the increased setpoint by comparing it with a specified maximum value and based on the evaluation, to detect a blockage. The control device may recognize the blockage based on the evaluation if the fuel-control signal generated using the increased setpoint exceeds the specified maximum value.

Regulating turbulent flows

The present disclosure deals with the regulation of fluid flows in the presence of turbulence. The teachings thereof may be embodied in regulating a fluid in a combustion device. For example, a method for regulating a burner device may include: requesting a flow of a fluid through a feed duct; assigning the requested flow to a setting of a first actuator; transmitting a first signal to set the first actuator; generating a mass flow signal representing an actual flow through the side duct; correlating the second signal to an actual value of the flow through the side duct; correlating the requested flow through the feed duct to a required flow through the side duct; generating a regulation signal with the regulator for the second actuator as a function of the actual value of the flow through the side duct and the requested value of the flow through the side duct; and transmitting the generated regulation signal to the second actuator.

Systems and Methods for Operating a Furnace

Methods and related systems for operating a furnace are disclosed. In an embodiment, the method includes activating a burner assembly and a first fan of the furnace to combust fuel and air and circulate combustion gases along a flow path extending through a heat exchanger of the furnace. In addition, the method includes operating a second fan of the furnace to circulate air across an external surface of the heat exchanger of the furnace and produce a conditioned airflow. Further, the method includes monitoring one or more parameters of a motor of the second fan indicative of an airflow rate of the conditioned airflow, and deactivating the burner assembly, whereby combustion of the fuel and air in the furnace ceases, in response to the one or more parameters indicating that the airflow rate is less than a minimum airflow rate.

Push/Pull Furnace and Methods Related Thereto

Example furnaces and methods related thereto are disclosed herein. In an embodiment, the furnace includes a burner box including at least one burner configured to combust a fuel/air mixture. In addition, the furnace includes a first blower including an inlet nozzle having an air inlet and fuel inlet. The inlet nozzle is configured such that operation of the first blower is to pull air and fuel into the inlet nozzle to produce the fuel/air mixture at a fuel/air ratio that is configured to produce flue products having less than 14 Nano-grams per Joule of nitrogen oxides when combusted. Operation of the first blower is configured to push the fuel/air mixture into the burner box. Further, the furnace includes a heat exchanger assembly fluidly coupled to the burner box through a vestibule, and a second blower configured to pull the flue products through the heat exchanger assembly.

Push/pull furnace and methods related thereto

Example furnaces and methods related thereto include a burner box including at least one burner configured to combust a fuel/air mixture. In addition, the furnace includes a first blower including an inlet nozzle having an air inlet and fuel inlet. The inlet nozzle is configured such that operation of the first blower is to pull air and fuel into the inlet nozzle to produce the fuel/air mixture at a fuel/air ratio that is configured to produce flue products having less than 14 Nano-grams per Joule of nitrogen oxides when combusted. Operation of the first blower is configured to push the fuel/air mixture into the burner box. Further, the furnace includes a heat exchanger assembly fluidly coupled to the burner box through a vestibule, and a second blower configured to pull the flue products through the heat exchanger assembly.

Gas Hearth Improvements
20230280031 · 2023-09-07 ·

An improved gas fireplace hearth provides a controller and can perform new features. A pressure sensor may be provided to communicate to the controller to warn of a drop of inlet gas pressure to indicate a problem with gas service rather than the hearth. An ambient temperature sensor can provide an input to the controller for various features including a safety feature to shut off gas flow if the hearth becomes too hot. The hearth can be made more efficient by having the controller implement a zero voltage alternating current system to adjust the speed of the fan, flame height, lighting, BTU output or other feature.

AIR AND GAS FEEDER DEVICE FOR GAS BOILERS
20230358397 · 2023-11-09 · ·

An air and gas feeder device for gas boilers, comprising an air-gas conveyance body which comprises: a boiler coupling face configured to be coupled to a boiler at an intake duct of the boiler; an air intake port connected to an air discharge opening by means of an air passage, the air discharge opening leading out from the boiler coupling face; a gas intake port, configured to be fixed to a gas dispensing duct in fluid communication with a gas discharge opening, which leads out from the boiler coupling face; wherein the air discharge opening is coaxial to, and at least partially surrounded by, the gas discharge opening; the air passage accommodates a flow diverter configured to divert an air flow in output from the air discharge opening in the direction of the gas in output from the gas discharge opening and to impart a rotation to said air flow.

WATER HEATER OPERATION MONITORING AND NOTIFICATION
20220260281 · 2022-08-18 ·

A water heater monitoring and notification method includes determining, by a controller of a water heater system, a deviation of a duration of a pre-purge operation from a pre-purge duration average value. The method further includes determining, by the controller of the water heater system, a deviation of a flame current from a flame current average value and determining, by the controller of the water heater system, a deviation of a pulse-width-modulation (PWM) parameter from a PWM parameter average value. The method also includes providing a notification related to a combustion system of the water heater system based on at least the deviation of the duration of the pre-purge operation from the pre-purge duration average value, the deviation of the flame current from the flame current average value, and the deviation of the PWM parameter from the PWM parameter average value.

Forced-draft pre-mix burner device

A forced-draft pre-mix burner device has a housing that conveys air from an upstream cool air inlet to a downstream warm air outlet. A heat exchanger warms the air prior to discharge via the warm air outlet. A gas burner burns an air-gas mixture to thereby warm the heat exchanger. A fan mixes the air-gas mixture and forces the air-gas mixture into the gas burner. The fan has a plurality of blades having sinusoidal-modulated blade spacing.