The present invention involves the preparation and manufacture of phenolic insulation boards for use in double-walled ductwork systems. The preparation of the phenolic insulation board, having a first and second surface each having a foil coating, includes the cutting or grooving of V-grooves into the first surface of the phenolic insulation and first foil coating. This grooving process creates a continuous piece of phenolic insulation having trapezoidal shapes along the second surface and second foil coating. The prepared phenolic insulation board can then be wrapped around an inner sheet metal duct and then covered with an outer shell. Alternatively, the prepared phenolic insulation board can be inserted between an inner duct and outer shell. Both result in a double-walled phenolic insulation ductwork systems.

A composite duct with reinforcement comprises an inner ply, an outer ply, and a plurality of cellular core rings. The inner ply forms a channel with a circular cross-section. The plurality of cellular core rings is positioned at set intervals along a length of the composite duct and between the inner ply and the outer ply.

An insulated HVAC duct component such as a transition box includes a first insulation layer and a second, different insulation layer. The transition box includes at least four sidewalls and one of a top and a back wall, the transition box further including a first access port and a second access port, the first access port having a different cross section than the second access port, one of the access ports being spaced from a nearest sidewall by less than 2 inches. The first insulation layer is located along an inside surface of the box. The second different insulation layer overlies the first insulation layer, the second different insulation layer having an air impervious surface, wherein the combined thickness of the first insulation layer and the second different insulation layer is less than 2 inches.

This cover channel (41) is configured for covering, at least in part, an edge (29) of an insulating panel (4A) with two outer walls (21, 23), the cover channel comprising an elongated body (43) comprising a cover portion (45), two outer portions (51), protruding respectively from an edge of said cover portion in a substantially perpendicular direction relative to the cover portion, and two clamping portions (53), each protruding from the cover portion alongside one of the outer portions for clamping a rim portion (31, 33) of one of the two outer walls. According to the invention, the cover channel (41) comprises a sealing gasket (63) provided along the elongated body (43), resting against the cover portion (45) within at least one of the clamping gaps (55).

An insulated HVAC duct component such as a transition box includes a first insulation layer and a second, different insulation layer. The transition box includes at least four sidewalls and one of a top and a back wall, the transition box further including a first access port and a second access port, the first access port having a different cross section than the second access port, one of the access ports being spaced from a nearest sidewall by less than 2 inches. The first insulation layer is located along an inside surface of the box. The second different insulation layer overlies the first insulation layer, the second different insulation layer having an air impervious surface, wherein the combined thickness of the first insulation layer and the second different insulation layer is less than 2 inches.

A laminar jacket for a flexible duct of a heating, ventilation, and/or air conditioning (HVAC) system includes a first film defining an outer surface of the laminar jacket and a second film defining an inner surface of the laminar jacket. The laminar jacket includes a scrim retained between the first film and the second film. Additionally, the laminar jacket includes a longitudinally-extending seam between the first film and the second film that retains the laminar jacket in a tubular shape. The inner surface of the laminar jacket defines a hollow that is configured to receive insulation and that does not have the insulation disposed therein.

The invention provides an HVAC duct having an inner composite tube and an outer composite tube. The inner composite tube has an interior metal wall, a primary foam wall, and an exterior metal wall. The outer composite tube has an interior metal wall, a secondary foam wall, and an exterior metal wall. In certain embodiments, the inner composite tube is nested inside the outer composite tube in an end-offset configuration. In these embodiments, the first end of the duct defines a male detent having a radially-outward-facing metal engagement face projecting beyond the interior metal wall of the outer composite tube, whereas the second end of the duct defines a female detent having a radially-inward-facing metal engagement face projecting beyond the exterior metal wall of the inner composite tube. Also provided is an HVAC ductwork assembly wherein two ducts of the described nature are connected in an advantageous end-to-end manner.

Provided are a flexible insulated air duct and a modular flexible insulated air-duct system; the flexible insulated air duct includes an air-duct main body (1); the air-duct main body (1) includes an inner air-duct layer (5) and a heat-insulating layer (4) integrally formed on the inner air-duct layer (5); the inner air-duct layer (5) is arranged inside the heat-insulating layer (4), and the heat-insulating layer (4) is a rubber/plastic material. The modular flexible insulated air-duct system made by assembling a main air duct (7), a branched air duct (8), and a connecting air duct (9) may be rapidly connected on-site using a zip fastener to form an air-duct system having any configuration.

A prefabricated outdoor thermal duct system is provided having a metal formed ductwork air passage, a hard board insulation layer glued to the metal duct leaving custom cut space for duct connections, a custom prefabricated cladding formed and adhered to the hard board insulation, a custom fabricated insert matching the insulation material, installed over the duct connection in the field to seal the joint, and a final fabricated cap adhered to the cladding.

An air-conditioning duct comprises a regulating membrane attached to a peripheral wall of the duct and a shifting element. The membrane has a first end that is attached to the shifting element and faces an inlet for supplying air. An area of the membrane comprising said first end is adapted for being selectively shifted to a first or second portion of the peripheral wall. The shifting element is for shifting the first end of the membrane to the first or second portion of the peripheral wall. The membrane has a second end, which faces away from the inlet of the duct, secured inside the duct to ensure that shifting of the area of the first end of the membrane to the second portion of the peripheral wall prevents the air flow from passing through that portion of the duct situated downstream of the attached second end of the membrane.