A support assembly for mounting photovoltaic modules on a support surface and a mounting system including the same are disclosed herein. The support assembly may comprise a the body portion including a base portion and at least one upright support member coupled to the base portion, the at least one upright support member comprising an integrally formed ballast tray slot in one side thereof for receiving an upturned edge of a ballast tray; and at least one clamp subassembly coupled to the at least one upright support member of the body portion, the at least one clamp subassembly configured to be coupled to one or more photovoltaic modules. In addition to a plurality of support assemblies, the mounting system may further comprise at least one ballast tray support bracket, the ballast tray support bracket supporting a portion of a ballast tray on the support surface.

An integral, monolithic mounting bracket supports a corner of a photovoltaic module. The bracket includes a ballast tray for holding one or more ballast blocks, and includes a plurality of monolithic support legs that are disposed at acute angles from a plane of the ballast tray and that are integral with the ballast tray. The bracket can be manufactured by stamping at least two identical sections of metal from the sheet and then bending-up each section on its remaining uncut fourth side into a near-vertical position, so that each bent-up section forms a monolithic support leg.

Photovoltaic module assemblies are mounted onto a solar tracker array torque tube via photovoltaic module brackets. The photovoltaic module brackets provide for stacking photovoltaic module assemblies in a nested configuration. The photovoltaic module assemblies are pre-assembled off-site, at a location different than the photovoltaic array installation site, and the nested configuration allows for efficient transportation of pre-assembled photovoltaic module assemblies to the installation site.

An integral, monolithic mounting bracket supports a corner of a photovoltaic module. The bracket includes a ballast tray for holding one or more ballast blocks, and includes a plurality of monolithic support legs that are disposed at acute angles from a plane of the ballast tray and that are integral with the ballast tray. The bracket can be manufactured by stamping at least two identical sections of metal from the sheet and then bending-up each section on its remaining uncut fourth side into a near-vertical position, so that each bent-up section forms a monolithic support leg.

A new system of solar construction, technology and methods for making off-structure constructed panel blocks are disclosed.

A new system of solar construction, technology and methods for making off structure constructed panel blocks are disclosed.

A portable, modular solar array. The array includes a support structure configured to support a plurality of solar panel modules in a side-by-side co-planar arrangement. The support structure can be configured to support the modules in an elevated position to provide an overhead structure that shades an underlying area. The solar panel modules include solar panels mounted on a frame in a planar configuration. The frame includes a pair of hooked mounting flanges at a first end and a pair of slotted mounting flanges at a second end that enable mounting of the module between opposing support bars of the support structure. The modules are in electrical communication with a battery for storage of electrical energy generated by the solar panels. The frames and the mounting flanges are further configured to enable stacking of a plurality of the modules for storage or transport.

Mounting components of photovoltaic (PV) modules and PV module assemblies are described, including PV module couplings and PV module mounting chassis. In an example, a PV module includes a PV module coupling having a toe portion extending from a PV module frame, and a PV module mounting chassis includes a toe slot to receive the toe. The toe and toe slot construction allows for the PV module frame to be assembled to the PV module mounting chassis without using tools, and thus, permits a PV module assembly to be quickly constructed during installation of a PV module system. Furthermore, the toe and toe slot construction accommodates thermal expansion and other environmental loads seen after installation, while providing a grounding connection for the PV module assembly.

A support assembly for supporting one or more photovoltaic modules on a support surface, such a generally flat roof, is disclosed herein. The support assembly includes a ballast tray configured to accommodate one or more ballasts; at least one tubular member coupled to the ballast tray, the at least one tubular member configured to support one or more photovoltaic modules above a support surface; and at least one clamp member coupled to the at least one tubular member. In one or more embodiments, the support assembly further includes at least one channel member coupling said at least one tubular member to said ballast tray. A mounting system including a plurality of support assemblies is also disclosed herein.

An integral, monolithic mounting bracket supports a corner of a photovoltaic module. The bracket includes a ballast tray for holding one or more ballast blocks, and includes a plurality of monolithic support legs that are disposed at acute angles from a plane of the ballast tray and that are integral with the ballast tray. The bracket can be manufactured by stamping at least two identical sections of metal from the sheet and then bending-up each section on its remaining uncut fourth side into a near-vertical position, so that each bent-up section forms a monolithic support leg.