Methods and apparatuses to support photovoltaic (“PV”) modules are described. A saddle bracket has a mounting surface to support one or more PV modules over a tube, a gusset coupled to the mounting surface, and a mounting feature coupled to the gusset to couple to the tube. A grounding washer has a first portion to couple to a support; and a second portion coupled to the first portion to provide a ground path to a PV module. A PV system has a saddle bracket; a PV module over the saddle bracket; and a grounding washer coupled to the saddle bracket and the PV module. Saddle brackets can be coupled to a torque tube at predetermined locations. PV modules can be coupled to the saddle brackets.

Disclosed herein is a roof mount installation assembly. The roof mount installation assembly includes a roof mount, a flashing patch, and an adapter cap. The roof mount has a base and a threaded post. The flashing patch has an opening. The flashing patch is configured to surround the base. The opening is configured to allow the threaded post to extend therethrough. The adapter cap is configured to be removably mounted over the flashing patch. The adapter cap is configured to apply a force to the flashing patch for sealing the flashing patch around the roof mount.

A photovoltaic (PV) module framing and coupling system enables the attachment of PV modules to a roof or other mounting surface without requiring the use of separate structural support members which attach directly to and span between multiple PV modules in a formed PV array. The apparatus provides a parallel coupling for securely interlocking the outside surfaces of parallel frame members together in a side to side arrangement to form an array with improved structural load distribution. The coupling may attach to a slot in the frame at substantially any position along the length of the frame thereby enabling the interconnection of adjacent PV modules along both an x and y axis. The apparatus may further provide a rotating portion and locking portion, mounting brackets for direct connection to a mounting surface, grounding teeth, and a twist-lock engagement means for interlocking and aligning PV modules in the array.

A solar module for installation on a structure includes a laminate for converting solar energy into electricity. The solar module also includes a mount releasably connected to the laminate for mounting the solar module on a surface of the structure. The mount includes openings to receive fasteners for securing the mount to the surface of the structure. The solar module has a pre-mount configuration in which the mount is connected to the laminate as a single unit. The mount is sized to allow the solar module to be shipped in the pre-mount configuration.

A one-piece, monolithic tile support mount attaches to a roof and provides rigid structural support for a lateral attachment bar or L-foot that is used to hold a height-adjustable mounting mechanism or mounting rail, which is used to attach solar photovoltaic panels to the roof of a roof covered with roofing tiles. A custom-designed, sheet-metal or polymer, aperture-less replacement tile is mounted between the lateral attachment bar or the L-foot and the tile support mount. Also provided is a compact, magnetic positioning tool that provides proper alignment of a drill bit when drilling or punching holes through the replacement tile.

A non-invasive roof attachment system for attaching structures to residential and commercial roofs without the use of penetrations to roofing shingles and sealing layers is described. The attachment system includes vertical and lateral array stays to attach roof mounted systems such as solar panels. The non-slip attachment system also allows for the quick removal of such roof mounted systems rapidly and without the need for repair of penetrations. The non-slip attachment system uses, among other things, an array-stay retainer comprising a vertical member and a horizontal member. A high friction foam polymer padding may further secure the array stays to the roof.

In various representative aspects, an assembly for securing a solar panel rail and rail-less support structures to a shingle roof. More specifically, the apparatus includes a connection bracket and flashing device for use in installing solar panel rail support structures. The connection bracket is secured to the flashing device by rotating its base around a threaded connection until it locks in place so that a solar panel rail support guide can be connected to a generally U-shaped connection on the top of the bracket. The apparatus also offers an improved means to cover the penetration point on the flashing to protect it and prevent water from leaking into the roof as well as an improved way to install the apparatus over existing products. An alternate embodiment of the apparatus is offered to support a rail-less pivot mount as well.

A solar panel mounting system for forming a solar array includes longitudinal support rails mounted to a support structure such as a roof. A first solar panel disposed on the rails has a peripheral frame including a locking frame member with deformable clamping portion configured for slideably receiving a peripheral frame portion of an adjacent second solar panel. A pair of captive T-bolt sets passing through the clamping portion include T-bolts having locking heads and nuts frictionally engaged with the T-bolts to rotate the T-bolts. The heads are each inserted and rotationally locked into fastening channels of respective support rails. The second solar panel is inserted into the first panel clamping portion and the nuts are fully tightened producing a clamping action which locks the first and second panels together. Power/control cables may be routed inside covered cable compartments on rears of the panels for protection against rodent damage.

A roof mount system and related method for installing solar panel racking components on a roof structure at the time of roof installation during building construction or roof replacement. The roof mount apparatus includes at least one flashing, at least one flashing projection, at least one fastener, a block member, a seal member and a cap member. The at least one fastener connects the at least one flashing member to the roof structure to secure the block member and the seal member. The seal member provides a water-tight securement and reduces wear and tear of the roof structure. The cap, fastener, and block are removable, and once removed, additional solar racking components are installed. This embodiment reduces the up-front cost of the solar components, and provides aesthetically pleasing low-profile temporary mounts to the roof surface.

In various embodiments, a stabilization assembly may comprise a shaft, a foot, a snap plate and a nut. The foot may be operatively coupled to the shaft. The snap plate may be configured to surround and retain the shaft. The nut may be installable on the shaft and engageable to raise and lower a foot. The stabilization assembly may be installed in a solar panel coupling. The foot may be driven to engagement with a roof surface in response to the coupling being installed on the roof.