A roof mounting system for the attachment of an article to a roof, the system comprising a plurality of PV modules each having at least one corner and a frame member, a flashing member having a top surface; an upstanding sleeve attached to the top surface of the flashing member; an elevated water seal having a borehole formed therethrough, the elevated water seal further comprising at least one screw for providing a waterproof seal between the article and the roof structure; and whereby the plurality of PV modules are interlocked in a way to provide a corner-to-corner coupling arrangement supported above the roof through the frame members of the plurality of PV modules.

A solar panel assembly includes a substrate and a solar array coupled to the substrate. The solar array includes a plurality of photovoltaic cells. An optical layer is disposed over the solar array. The optical layer, the solar array, and the substrate together form a solar assembly. A frame surrounds the solar assembly and includes a plurality of frame members. Each frame member of the plurality of frame members includes an arcuate member that forms an aerodynamic outer edge of the frame member.

A roof mounting system for the attachment of an article to a roof, the system comprising a plurality of PV modules each having at least one corner and a frame member, a flashing member having a top surface; an upstanding sleeve attached to the top surface of the flashing member; an elevated water seal having a borehole formed therethrough, the elevated water seal further comprising at least one screw for providing a waterproof seal between the article and the roof structure; and whereby the plurality of PV modules are interlocked in a way to provide a corner-to-corner coupling arrangement supported above the roof through the frame members of the plurality of PV modules.

A rail assembly (530) includes a rail (540) and an adapter (640). The adapter (640) may be slidably interconnected with the rail (540) via a first rail channel (604a) on a first rail side (600a) of the rail (540), and may also be slidably interconnected with the rail (540) via a second rail channel (604b) on a second rail side (600b) of the rail (540). The adapter (640) may be inverted (whether installed via the first rail channel (604a) or the second rail channel (604b)) between two different orientations that dispose a mounting flange (670) at different elevations to accommodate two different mounting configurations.

A channel having a base portion, an open central region, and an integral pair of sidewalls. The integral pair of sidewalls having an upper portion of each sidewall that includes an inward-facing downturned internal flange and an outward-facing upturned external flange.

A method is disclosed for installing a solar cell module, which enables easy installation of a solar cell module on a rack, and also enables a worker to install a solar cell module without climbing on the roof. A solar cell module is installed on a rack mounted on a roof. The solar cell module includes a frame formed of a material containing a resin. The rack includes multiple rails each having a groove, and the grooves of a pair of the rails are disposed to be opposed to each other. The method of this invention comprises the steps of fitting the frame of the solar cell module into the groove such that the solar cell module is retained by the pair of the rails, and fixing the solar cell module to the pair of the rails to prevent the solar cell module from falling out of the grooves.

The present invention relates to a mounting structure comprising a structural member having a first surface adapted to engage a support and at least one first flange extending outwardly from a second surface, wherein the first surface is distal from the first flange; and at least one securing member comprising at least one second flange extending outwardly from a surface of the securing member, wherein the securing member is operable to juxtapose with the structural member via the first surface, and engage with the structural member to secure a side of a panel between the first flange and the second flange. The present invention also relates to a mounting structure assembly and method of assembling the same.

A solar panel mounting system for forming a solar array includes longitudinal support rails mounted to a support structure such as a roof. A first solar panel disposed on the rails has a peripheral frame including a locking frame member with deformable clamping portion configured for slideably receiving a peripheral frame portion of an adjacent second solar panel. A pair of captive T-bolt sets passing through the clamping portion include T-bolts having locking heads and nuts frictionally engaged with the T-bolts to rotate the T-bolts. The heads are each inserted and rotationally locked into fastening channels of respective support rails. The second solar panel is inserted into the first panel clamping portion and the nuts are fully tightened producing a clamping action which locks the first and second panels together. Power/control cables may be routed inside covered cable compartments on rears of the panels for protection against rodent damage.

A corrugated washer for use with a corrugated L-foot mounting bracket and a structural mounting rail prevents vertical shear at the joint between the rail and the corrugated L-foot bracket when mounting photovoltaic modules (i.e., solar panels) to a roof of a building or other structure. The design locks the T-bolt from falling off the rail slot, and always aligns the T-bolt in the correct orientation and prevents back-rotation. The corrugations on the washer and L-foot help for making height adjustments, too.

A rail assembly includes a rail and an adapter. The adapter may be slidably interconnected with the rail via a first rail channel on a first rail side of the rail, and may also be slidably interconnected with the rail via a second rail channel on a second rail side of the rail. The adapter may be inverted (whether installed via the first rail channel or the second rail channel) between two different orientations that dispose a mounting flange at different elevations to accommodate two different mounting configurations.