A vortex tube cooling system for cooling compressed gas in air drilling assemblies comprises a gas source, a compressor, a plurality of vortex tube coolers and a drilling pipe in fluid communication with the plurality of vortex tube coolers. Each vortex tube cooler has an inlet nozzle for receiving compressed gas from the gas source into a swirl chamber. The swirl chamber is in fluid connection with a vortex tube defining a hot outlet, and a cold outlet. An inlet of the drilling pipe receives a cold air stream leaving the cold outlet of the plurality of vortex tube coolers.

A process control apparatus includes a housing, a process control device disposed in the housing, and a temperature control device operably coupled to the housing for regulating a temperature of an atmosphere internal to the housing. The temperature control device includes a vortex tube and a flow control valve. The flow control valve is coupled to the vortex tube and includes a temperature sensing feature configured to sense a temperature of an atmosphere internal to the housing and configured to move a control element of the flow control valve based on the sensed temperature between a plurality of positions to selectively direct the flow of fluid from the first and second vortex outlets to the atmosphere internal to the housing.

A process control apparatus includes a housing, a process control device disposed in the housing, and a temperature control device operably coupled to the housing for regulating a temperature of an atmosphere internal to the housing. The temperature control device includes a vortex tube and a flow control valve. The flow control valve is coupled to the vortex tube and includes a temperature sensing feature configured to sense a temperature of an atmosphere internal to the housing and configured to move a control element of the flow control valve based on the sensed temperature between a plurality of positions to selectively direct the flow of fluid from the first and second vortex outlets to the atmosphere internal to the housing.

Example field instrument temperature apparatus and methods for affecting or regulating a temperature of a field instrument are disclosed. An example apparatus includes a vortex tube having an inlet to receive a fluid, a first outlet to dispense a first portion of the fluid at a first temperature and a second outlet to dispense a second portion of the fluid at a second temperature, the second temperature being greater than the first temperature. The example apparatus also includes a first passageway fluidly coupled to the first outlet to direct the first portion of the fluid to an electronic device in a process control system to affect a temperature of the device.

Example field instrument temperature apparatus and methods for affecting or regulating a temperature of a field instrument are disclosed. An example apparatus includes a vortex tube having an inlet to receive a fluid, a first outlet to dispense a first portion of the fluid at a first temperature and a second outlet to dispense a second portion of the fluid at a second temperature, the second temperature being greater than the first temperature. The example apparatus also includes a first passageway fluidly coupled to the first outlet to direct the first portion of the fluid to an electronic device in a process control system to affect a temperature of the device.

Systems and methods of generating power in a wellbore extending through a subterranean formation are described. A swirling flow of pressurized fluid is passed through a vortex tube to generate a temperature differential between first and second outlets of the vortex tube. The temperature differential is applied to a thermoelectric generator configured to convert the temperature differential into a voltage. The thermoelectric generator produces electrical power that is transmittable to down-hole tools within the wellbore such as an inflow control valve.

Materials, components, and methods consistent with the present invention are directed to the fabrication and use of micro-scale channels with a fluid, where the temperature and flow of the fluid is controlled through the geometry of the micro-scale channel and the configuration of at least a portion of the wall of the micro-scale channel and the constituent particles that make up the fluid. Moreover, the wall of the micro-scale channel and the constituent particles are configured such that collisions between the constituent particles and the wall are substantially specular.

Materials, components, and methods consistent with the present invention are directed to the fabrication and use of micro-scale channels with a fluid, where the temperature and flow of the fluid is controlled through the geometry of the micro-scale channel and the configuration of at least a portion of the wall of the micro-scale channel and the constituent particles that make up the fluid. Moreover, the wall of the micro-scale channel and the constituent particles are configured such that collisions between the constituent particles and the wall are substantially specular.

A process control apparatus includes a housing, a process control device disposed in the housing, and a temperature control device operably coupled to the housing for regulating a temperature of an atmosphere internal to the housing. The temperature control device includes a vortex tube and a flow control valve. The flow control valve is coupled to the vortex tube and includes a temperature sensing feature configured to sense a temperature of an atmosphere internal to the housing and configured to move a control element of the flow control valve based on the sensed temperature between a plurality of positions to selectively direct the flow of fluid from the first and second vortex outlets to the atmosphere internal to the housing.

A process control apparatus includes a housing, a process control device disposed in the housing, and a temperature control device operably coupled to the housing for regulating a temperature of an atmosphere internal to the housing. The temperature control device includes a vortex tube and a flow control valve. The flow control valve is coupled to the vortex tube and includes a temperature sensing feature configured to sense a temperature of an atmosphere internal to the housing and configured to move a control element of the flow control valve based on the sensed temperature between a plurality of positions to selectively direct the flow of fluid from the first and second vortex outlets to the atmosphere internal to the housing.