A method and apparatus for separating air in which an oxygen-rich liquid stream is pumped and then heated within a heat exchanger to produce an oxygen product through indirect heat exchange with first and second boosted pressure air streams. The first boosted pressure air stream is cold compressed at an intermediate temperature of the heat exchanger, reintroduced into the heat exchanger at a warmer temperature and then fully cooled and liquefied. The second boosted pressure air stream, after having been partially cooled, is expanded to produce an exhaust stream that is in turn introduced into a lower pressure column producing the oxygen-rich liquid. The second boosted pressure air stream is partially cooled to a temperature no greater than the intermediate temperature at which the cold compression occurs so that both the first and second boosted pressure air streams are able to take part in the heating of the oxygen-rich stream.

The present invention concerns the use, for gas separation, of at least one zeolite adsorbent material comprising at least one FAU zeolite, said adsorbent having an external surface area greater than 20 m.sup.2.Math.g.sup.−1, a non-zeolite phase (PNZ) content such that 0<PNZ≦30%, and an Si/Al atomic ratio of between 1 and 2.5. The invention also concerns a zeolite adsorbent material having an Si/Al ratio such that 1≦Si/Al<2.5, a mesoporous volume of between 0.08 cm.sup.3.Math.g.sup.−1 and 0.25 cm.sup.3.Math.g.sup.−1, a (Vmicro−Vmeso)/Vmicro ratio of between −0.5 and 1.0, non-inclusive, and a non-zeolite phase (PNZ) content such that 0<PNZ≦30%.

A cryogenic air separation setup in a cold box, wherein gaseous oxygen under elevated pressure is produced through hydraulic force caused by the geodetic distance between where liquid oxygen is drawn from the distillation column and where liquid oxygen is vaporized to form gaseous oxygen, such as in an auxiliary evaporator. To increase the vertical distance between the above-mentioned two location, the components are arranged directly below one another in the following sequence: the lower-pressure column, the main condenser evaporator, the higher-pressure column, the subcooler, the main heat exchanger and the auxiliary evaporator). In particular, the main heat-exchanger is positioned with the cold-end on the top to optimize piping expenditure.

A method for operating an air separation plant having a distillation column system, a heat exchanger, and an adsorber, wherein, in a first time period, a first operating mode is carried out and, in a second time period following the first time period, a second operating mode is carried out. In a third time period between the second time period and the first time period, a third operating mode is carried out, in which third operating mode compressed air is at least partially freed of water and carbon dioxide in the adsorber and at least part of said compressed air is cooled in the heat exchanger, an air product is removed from the distillation column system and at least part of said air product is heated in the heat exchanger.

A full liquid-product air separation equipment is disclosed. The equipment comprises an air filtration system, a compression system, a precooling system, a purification system, a high-temperature expander having a first pressurizing part and a first expanding part, a low-temperature expander having a second pressurizing part and a second expanding part, a main heat exchanger having a first heat exchange pipeline, a second heat exchange pipeline, a third heat exchange pipeline, a fourth heat exchange pipeline and a fifth heat exchange pipeline, and a rectification system for rectifying air. The equipment has a simple configuration, is easy to implement, and has high gas separation efficiency and low energy consumption.

A method for producing liquid nitrogen using a residual gas stream derived from a flue gas of a power plant is provided. The residual gas stream is purified in a front-end purification unit to remove freezable components and then the purified stream is compressed. Following compression, the stream can be divided into a first portion and a second portion, wherein the first portion is cooled and sent to a distillation column, wherein oxygen and argon are separated, thereby leaving an essentially pure gaseous nitrogen stream. The gaseous nitrogen stream can then be liquefied using refrigeration provided by expanding the second portion of the purified stream. In a preferred embodiment, the second portion is expanded in two turbines, and the gaseous nitrogen is compressed in a cold nitrogen booster, which is powered by one of the two turbines. In an additional embodiment, after warming, the expanded second portion of the purified stream can be used to regenerate the front-end purification unit.

A system and method for argon production in an air separation plant facility or enclave having multiple cryogenic air separation units is provided. The present system and method include a centralized argon refining system disposed within one of the cryogenic air separation units and which is configured to include an argon superstaged or ultra-superstaged column arrangement having one or more argon columns and an argon condenser. Crude argon streams from one or more of the other cryogenic air separation units are directed to the argon superstaged or ultra-superstaged column arrangement of the centralized argon refining process.

A method of purifying air via a pre-purification unit (PPU) of an air separation unit (ASU) system having a pre-PPU chiller that is upstream of the PPU to cool compressed air before the compressed air is fed to the PPU can include passing air through an adsorber of the PPU to pass the air through a bed of adsorbent material within a vessel of the adsorber. In response to the pre-PPU chiller being determined to have an issue resulting in the pre-PPU chiller being tripped or requiring the pre-PPU chiller to be taken off-line, continuing to operate the ASU system at a full capacity even though nitrous oxide (N2O) within the air output from the PPU exceeds a first pre-selected threshold and is below a second pre-selected threshold associated with carbon dioxide (CO2) breakthrough. An ASU and a PPU can be designed to implement an embodiment of the method.

The invention relates to a cooling system (1) comprising at least: a Stirling heat pump (2) designed to cool an inlet gas (G.sub.e) down to a cryogenic temperature so as to form a cryogenic liquid (L), a primary electric motor (3), intended to put said Stirling heat pump (2) into operation, a primary pump (4) intended to cause said cryogenic liquid (L) to circulate under pressure, and a cooling means (5) intended to cool said primary electric motor (3) with the aid of the cryogenic liquid (L) output by said primary pump (4). The invention is particularly suitable for the production of a cryogenic liquid and the applications thereof.

Method and plant for generating a synthesis gas which consists mainly of carbon monoxide and hydrogen and has been freed of acid gases, proceeding from a hydrocarbonaceous fuel, and air and steam, wherein low-temperature fractionation separates air into an oxygen stream, a tail gas stream and a nitrogen stream, wherein the tail gas stream and the nitrogen stream are at ambient temperature and the nitrogen stream is at elevated pressure, wherein the hydrocarbonaceous fuel, having been mixed with the oxygen stream and steam at elevated temperature and elevated pressure, is converted to a synthesis gas by a method known to those skilled in the art, and wherein acid gas is subsequently separated therefrom by low-temperature absorption in an absorption column, wherein the nitrogen stream generated in the fractionation of air is passed through and simultaneously cooled in an expansion turbine and then used to cool either the absorbent or the coolant circulating in the coolant circuit of the compression refrigeration plant.