Patent classifications
F25J2200/94
PROCESS FOR SUPPLYING OXYGEN AND/OR NITROGEN AND ALSO ARGON TO A GEOGRAPHIC ZONE
In a process for supplying oxygen and/or nitrogen and also argon to a geographic zone, the geographic zone comprising n units for air separation by cryogenic distillation, of which a first unit and n-1 second units produce oxygen and/or nitrogen but do not produce argon, the oxygen and/or nitrogen for at least certain clients come from at least one of the n-1 second, non-argon-producing units, and argon for these clients comes from the first unit, where the first unit operates by means of a column system comprising a double column composed of a higher pressure column operating at a first pressure and a lower pressure column, whose bottom is connected thermally to the top of the higher pressure column, operating at a second pressure, which is lower than the first pressure, and of an argon-producing column and a mixing column, wherein the mixing column is fed at the bottom with an auxiliary gas consisting of gaseous nitrogen from the first or the lower pressure column, and at the top with a liquid which is richer in oxygen than the auxiliary gas and is taken from the lower part of the low-pressure column, and impure oxygen constituting a production gas is withdrawn at the top of the mixing column, the argon-producing column is fed with an argon-enriched gas flow from the lower pressure column, and an argon-rich product is withdrawn from the argon-producing column.
ENHANCEMENTS TO A MODERATE PRESSURE NITROGEN AND ARGON PRODUCING CRYOGENIC AIR SEPARATION UNIT
Enhancements to the distillation column system and cycles for an argon and nitrogen producing cryogenic air separation unit are provided. The enhancements include systems and methods for: (i) recovery of xenon and krypton; (ii) production of oxygen product substantially free of hydrocarbons; and (iii) improvement in the design and performance of the super-stage argon column. The present systems and methods are further characterized in an oxygen enriched stream from the lower pressure column of the air separation unit is an oxygen enriched condensing medium used in the argon condenser.
INTEGRATED NITROGEN LIQUEFIER FOR A NITROGEN AND ARGON PRODUCING CRYOGENIC AIR SEPARATION UNIT
A nitrogen liquefier configured to be integrated with an argon and nitrogen producing cryogenic air separation unit and method of nitrogen liquefaction are provided. The integrated nitrogen liquefier and associated methods may be operated in at least three distinct modes including: (i) a nil liquid nitrogen mode; (ii) a low liquid nitrogen mode; and (iii) a high liquid nitrogen mode. The present systems and methods are further characterized in an oxygen enriched stream from the lower pressure column of the air separation unit is an oxygen enriched condensing medium used in the argon condenser.
ALTERNATIVE TWO COLUMN HRU DESIGN WITH RICH REFLUX
The invention relates to a system, method and apparatus for removing heavies from natural gas. Natural gas and an external rich reflux gas feed are processed in a single column refluxed absorber. A bottoms stream is routed to a first heat exchanger and then to a stabilizer column where an overhead stream from the stabilizer column is routed through a condenser for partial separation into an overhead stream. A rich solvent may be introduced to the stabilizer column. The overhead stream is routed through a condenser for partial separation into a stabilizer reflux and a second overhead stream lights. The second overhead stream lights is routed to a heat exchanger and then routed to a partial condenser where the stream is separated into a heavies rich reflux stream, a distillate stream and heavies treated natural gas stream. The rich reflux is routed through a heat exchanger and the rich reflux is pumped to the single column refluxed absorber to be introduced into the single column refluxed absorber as the external rich reflux gas feed.
PROCESS AND PLANT FOR LOW-TEMPERATURE FRACTIONATION OF AIR
A SPECTRA process for low-temperature fractionation of air, in which bottoms liquid from an additional second rectification column used to obtain oxygen is evaporated in a second condenser-evaporator. In this second condenser-evaporator, gas that has been evaporated beforehand in a first condenser-evaporator, which is used for condensation of tops gas from a first rectification column, is condensed at the pressure level of the previous evaporation. The invention likewise provides a corresponding plant.
Mixing and heat integration of melt tray liquids in a cryogenic distillation tower
A cryogenic distillation tower for separating a feed stream. The tower includes a distillation section. A controlled freeze zone section is situated above the distillation section and forms a solid from the feed stream. The controlled freeze zone section includes a spray assembly in an upper section and a melt tray assembly in a lower section. The melt tray assembly includes at least one vapor stream riser that directs the vapor from the distillation section into liquid retained by the melt tray assembly, and one or more draw-off openings positioned to permit a portion of the liquid to exit the controlled freeze zone section. The portion of the liquid indirectly exchanges heat with a heating fluid. One or more return inlets return the portion of the liquid to the melt tray assembly after it has been heated in the heat exchanger.
FLUID RECOVERY PROCESS AND APPARATUS
A process for recovering at least one fluid (e.g. argon gas and/or nitrogen gas, etc.) from a feed gas (e.g. air) can include utilization of a compression system, primary heat exchanger unit, plant processing units to separate and recover at least one desired fluid (e.g. nitrogen gas, argon gas, etc.). In some embodiments, the process can be configured so that fluid flows output from a low pressure column and/or high pressure column of the plant can provide a condensation duty or refrigeration duty that is utilized to process certain fluid flows for recovery of argon and/or nitrogen gases. Some embodiments can be configured to provide an improved recovery of argon and/or nitrogen as well as an improvement in operational efficiency by reducing an amount of power (e.g. electrical power) needed to recover the nitrogen and/or argon.
METHOD FOR FLEXIBLE RECOVERY OF ARGON FROM A CRYOGENIC AIR SEPARATION UNIT
A method for flexible production of argon from a cryogenic air separation unit is provided. The disclosed cryogenic air separation unit is capable of operating in a ‘no-argon’ or ‘low-argon’ mode when argon demand is low or non-existent and then switching to operating in a ‘high-argon’ mode when argon is needed. The recovery of the argon products from the air separation unit is adjusted by varying the percentages of dirty shelf nitrogen and clean shelf nitrogen in the reflux stream directed to the lower pressure column. The cryogenic air separation unit and associated method also provides an efficient argon production/rejection process that minimizes the power consumption when the cryogenic air separation unit is operating in a ‘no-argon’ or ‘low-argon’ mode yet maintains the capability to produce higher volumes of argon products at full design capacity to meet argon product demands.
METHOD FOR PRODUCING A SEPARATION PRODUCT CONTAINING PREDOMINANTLY HYDROCARBONS WITH TWO CARBON ATOMS
The invention relates to a method (100) for the recovery of a separation product which contains predominantly hydrocarbons with two carbon atoms, with the use of a separation feedstock which contains predominantly methane, hydrogen and hydrocarbons with two carbon atoms, wherein the methane content of the separation feedstock is up to 20%, and the separation feedstock is provided in a gaseous state. It is provided that, at a first pressure level, the separation feedstock is partially condensed in a single step by cooling from a first temperature level to a second temperature level, thereby obtaining precisely one first liquid fraction and precisely one first gaseous fraction; at least one part of the first gaseous fraction is partially condensed in a single step through further cooling from the second temperature level to a third temperature level, thereby obtaining precisely one second liquid fraction and precisely one second gaseous fraction; at least one part of the second gaseous fraction at the second pressure level is subjected to a contraflow absorption in the contraflow to an absorption liquid containing predominantly methane, thereby obtaining precisely one third liquid fraction and precisely one third gaseous fraction; the first, the second and the third liquid fraction are at least partially combined and, at least partially, at a second pressure level above the first pressure level, subjected to a low-temperature rectification, thereby obtaining a sump liquid and an overhead gas; at least one part of the overhead gas at the second pressure level is partially condensed in a single step through further cooling from the second temperature level to the third temperature level, thereby obtaining a fourth liquid fraction and a fourth gaseous fraction; and the absorption liquid containing predominantly methane is formed through further cooling of at least a part of the fourth gaseous fraction to a fourth temperature level. A corresponding plant also forms the subject matter of the invention.
Process and device for the cryogenic separation of synthesis gas
The invention relates to a process and device for the cryogenic separation of a methane-containing feed gas predominantly consisting of hydrogen and carbon monoxide, that is partially condensed in this case by cooling, in order to obtain a hydrogen-containing first liquid phase predominantly consisting of carbon monoxide and methane, from which first liquid phase, in an H.sub.2 separation column that is heated via a circulation heater, a second liquid phase is generated by separating off hydrogen, from which second liquid phase, in a CO/CH.sub.4 separation column, a carbon monoxide-rich gas phase is obtained having a purity that permits release thereof as carbon monoxide product. It is characteristic in this case that a low-methane material stream is withdrawn from the H.sub.2 separation column and is then applied to the CO/CH.sub.4 separation column as reflux.