The invention proposes a process and an air separation plant comprising a rectification column system comprising a high-pressure column, a low-pressure column, a main heat exchanger, and a main air compressor. The total air supplied to the rectification column system is compressed in the main air compressor to a first pressure level. The high-pressure column is operated at a second pressure level, at least 3 bar below the first pressure level. A gaseous, nitrogen-rich fluid is removed from the high-pressure column and warmed up in the gaseous state without prior liquefaction. A first partial quantity of the gaseous, nitrogen-rich fluid is warmed to a first temperature level of 150 to 100 C., supplied at this first temperature level to a booster and compressed further to a third pressure level. The first partial quantity is then warmed to a second temperature level and discharged from the air separation plant.

A method for controlling production of high pressure gaseous oxygen in a cryogenic air separation unit that uses a high pressure gaseous oxygen bypass together with adjustments to the split of the incoming compressed and purified air between the boiler air circuit and the turbine air circuit such that the volumetric ratio of the boiler air stream to the turbine air stream is reduced to between about 0.15:1 and 0.35:1.

An apparatus for the production of low pressure gaseous oxygen includes a heat exchanger and a system of columns comprised of an auxiliary column, a higher pressure column and a lower pressure column. The LP column and the HP column are thermally integrated via a top reboiler/condenser disposed on top of the HP column. The system of columns is configured to separate a cooled air stream into oxygen and nitrogen. The auxiliary column comprises a distillation section and a first and second reboiler. One of the reboilers is driven by the cooled air stream and the other reboiler is driven by a pressurized nitrogen stream. The first and second reboilers boil their fluids at the same pressure as the auxiliary column.

A method for the production of low pressure gaseous oxygen includes providing a system of distillation columns and a heat exchanger, wherein the system of columns comprises a lower pressure column, a higher pressure column, an auxiliary column, the auxiliary column having a distillation section, a first reboiler, and a second reboiler, wherein the LP column and the HP column are thermally integrated via a top reboiler/condenser disposed on top of the HP column. A cooled air stream is rectified within the system of columns such that the auxiliary column produces a cold oxygen fluid that is then warmed in the heat exchanger to produce a low pressure oxygen product. The cooled air stream provides reboiling duty for the first reboiler prior to rectification within the system of columns, and a compressed nitrogen stream received from a cold end of the heat exchanger provides reboiling duty for the second reboiler.

A process and air separation plant for producing one or more air products by cryogenic separation of air in an air separation plant wherein a first fraction and a second fraction of feed air quantity are post-compressed in a post-compressor from a first pressure level to a second pressure level at least 3 bar above the first pressure level, and are extracted from a post-compressor jointly at the second pressure level, impure nitrogen, the nitrogen content of which lies below an overhead product of a high-pressure column, is extracted from the high-pressure column at the first pressure level and is expanded using a second turboexpander which is mechanically coupled to a first booster, and a fluid enriched with argon is extracted from a low-pressure column, is depleted of argon and is recycled into the low-pressure column.

A method for the cryogenic separation of air, in which method an air separation plant with a rectification column arrangement is used, which plant has a pressure column, a low-pressure column, a raw argon column and pure argon column. In the method, evaporation gas from a head gas condensation device associated with the raw argon column is partially or completely fed into the low-pressure column in a first feed-in region, whereas evaporation gas from a head gas condensation device associated with the pure argon column and excess liquid from this head gas condensation device are partially or completely fed into the low-pressure column in a shared second feed-in region. In one embodiment, flash gas forming during the expansion of cooling fluid into the head gas condensation device associated with the raw argon column can be partially or completely fed into the low-pressure column in the second feed-in region.

A system and method for separating air in an air separation plant is provided. The disclosed systems and methods divert a portion of the compressed, purified air stream to a bypass system configured to selectively produce a higher pressure compressed output stream or a lower pressure compressed output stream. The higher pressure and/or lower pressure compressed output streams are cooled in a main heat exchanger by indirect heat transfer with a plurality of product streams from the air separation plant and then rectified in the distillation column system. A second portion of the compressed, purified air stream is partially cooled in the main heat exchanger and expanding in a turbo-expander to produce power and an exhaust stream which is directed to the distillation column system of the air separation plant where it imparts additional refrigeration generated by the expansion of the compressed air stream in the turbo-expander.

In a process for delivering pressurized gas from an apparatus for separating air by cryogenic distillation, a stream of oxygen-rich liquid or gas having a nominal flow rate is withdrawn from a low-pressure column, an oxygen-rich liquid purge stream is withdrawn as bottoms from the low-pressure column and the oxygen-rich liquid purge stream is sent to a storage tank, in the event of a reduction in the production by the column system or an increase in the demand by a customer, a back-up stream is withdrawn from the storage tank and vaporized in a back-up reboiler and only if the liquid level in the storage tank exceeds a given threshold, a liquid stream is withdrawn from the storage tank constituting at most 2% of the nominal production output of the oxygen-rich stream and is sent to the back-up reboiler.

A system and method for separating air in an air separation plant is provided. The disclosed systems and methods divert a portion of the compressed, purified air stream to a bypass system configured to selectively produce a higher pressure compressed output stream or a lower pressure compressed output stream. The higher pressure and/or lower pressure compressed output streams are cooled in a main heat exchanger by indirect heat transfer with a plurality of product streams from the air separation plant and then rectified in the distillation column system. A second portion of the compressed, purified air stream is partially cooled in the main heat exchanger and expanding in a turbo-expander to produce power and an exhaust stream which is directed to the distillation column system of the air separation plant where it imparts additional refrigeration generated by the expansion of the compressed air stream in the turbo-expander.

An apparatus for the production of low pressure gaseous oxygen includes a heat exchanger and a system of columns comprised of an auxiliary column, a higher pressure column and a lower pressure column. The LP column and the HP column are thermally integrated via a top reboiler/condenser disposed on top of the HP column. The system of columns is configured to separate a cooled air stream into oxygen and nitrogen. The auxiliary column comprises a distillation section and a first and second reboiler. One of the reboilers is driven by the cooled air stream and the other reboiler is driven by a pressurized nitrogen stream. The first and second reboilers boil their fluids at the same pressure as the auxiliary column.